Installation
HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser assembly with the 4 bolts to the hybrid radiator assembly.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Install the cooler condenser assembly.
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Capacity:
40 cc (1.35 fl. oz.)
Compressor oil:
ND-11 or equivalent
NOTICE:
Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
2. INSTALL NO. 2 FAN SHROUD Installation
3. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY Installation
4. INSTALL NO. 1 INVERTER BRACKET Installation
5. CONNECT NO. 7 INVERTER COOLING HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 7 inverter cooling hose.
6. CONNECT NO. 5 INVERTER COOLING HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 5 inverter cooling hose.
7. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the air conditioning tube and accessory assembly.
NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(d) Install the air conditioning tube and accessory assembly on the cooler condenser assembly with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
8. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the discharge hose sub-assembly.
NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(d) Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
9. INSTALL MILLIMETER WAVE RADAR SENSOR BRACKET
(a) w/o Dynamic Radar Cruise Control System:
(1) Install the millimeter wave radar sensor bracket with the 3 bolts.
Torque : 6.2 Nm (63 kgf-cm, 55 in-lbf)
NOTICE:
Tighten the bolts in the order shown in the illustration to install the millimeter wave radar sensor bracket.
(b) w/ Dynamic Radar Cruise Control System:
(1) Install the millimeter wave radar sensor bracket with the bolt.
Torque : 6.2 Nm (63 kgf-cm, 55 in-lbf)
10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
11. INSTALL FRONT BUMPER ASSEMBLY Installation
12. ADD WASHER FLUID (w/ Headlight Cleaner System) Installation
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
14. INSTALL REAR NO. 3 FLOOR BOARD Installation
15. INSTALL REAR DECK FLOOR BOX Installation
16. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) Installation
17. CHARGE WITH REFRIGERANT Service and Repair
18. ADD COOLANT (for Inverter) Service and Repair
19. WARM UP COMPRESSOR Service and Repair
20. INSPECT FOR REFRIGERANT LEAK Service and Repair
21. INSPECT FOR COOLANT LEAK (for Inverter) Testing and Inspection
22. ADJUST FOG LIGHT AIMING
HINT
Refer to the procedure for Adjust Fog Light Aiming Adjustments.
23. ADJUST HOOD SUB-ASSEMBLY
HINT
Refer to the procedure for Adjust Hood Sub-assembly Adjustments.
24. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Adjustments
25. INSTALL RADIATOR SUPPORT OPENING COVER Installation