Installation

2ZR-FXE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Install the 2 bolts.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(b) Install the fan shroud to the radiator assembly.

(c) Install the 2 lower radiator supports.

(d) Install the radiator assembly with the fan shroud.

NOTICE:
For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

2. INSTALL NO. 2 FAN SHROUD

(a) Install the No. 2 fan shroud with the 2 bolts.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(b) Connect the 6 water by-pass hose clamps to the No. 2 fan shroud.

(d) Connect the No. 1 water by-pass hose to the radiator assembly.

3. INSTALL AIR CLEANER CASE Installation

4. INSTALL INLET AIR CLEANER ASSEMBLY Installation

5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

6. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY

(a) Install the upper radiator support with the 4 bolts.

Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)

(b) Install the 2 cushions to the radiator support RH and radiator support LH.

(c) Install the radiator support RH and radiator support LH with the 2 bolts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

(d) Connect the 2 horn connectors.

(e) Connect the 2 wire harness clamps and connector to the fan shroud and cooling fan motor.

(f) Connect the connector to the No. 2 cooling fan motor.

(g) Connect the hood lock connector and hood lock control cable wire.

(h) Connect the 3 wire harness clamps.

(i) Connect the water by-pass hose clamp to the radiator support RH.

7. INSTALL NO. 1 INVERTER BRACKET Installation

8. INSTALL MILLIMETER WAVE RADAR SENSOR BRACKET Installation

9. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

10. INSTALL FRONT BUMPER ASSEMBLY Installation

11. CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the radiator assembly with the clamp.

12. CONNECT NO. 1 RADIATOR HOSE

(a) Connect the No. 1 radiator hose to the radiator assembly with the clamp.

13. ADD ENGINE COOLANT (for Engine) Service and Repair

14. INSPECT FOR COOLANT LEAK (for Engine) Cooling System

15. INSTALL NO. 1 ENGINE UNDER COVER

16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

17. INSTALL REAR NO. 3 FLOOR BOARD Installation

18. INSTALL REAR DECK FLOOR BOX Installation

19. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) Installation

20. INSTALL RADIATOR SUPPORT OPENING COVER Installation

21. ADD WASHER FLUID (w/ Headlight Cleaner System) Installation

22. PREPARE VEHICLE FOR FOG LIGHT AIM ADJUSTMENT (w/ Fog Light) Adjustments

23. PREPARE FOR FOG LIGHT AIMING Adjustments

24. INSPECT FOG LIGHT AIMING Adjustments

25. ADJUST FOG LIGHT AIMING Adjustments