Installation
AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION
INSTALLATION
1. INSTALL TRANSFER ASSEMBLY Installation
2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Using a vernier caliper and straightedge, measure dimension A between the transmission fitting surface of the engine and the converter fitting surface of the drive plate.
(b) Install the torque converter to the transmission housing.
(c) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in the first step.
Standard distance:
B = A + 1 mm (0.0394 in.) or more
3. INSTALL TRANSMISSION CONTROL CABLE BRACKET
(a) Install the transmission control cable bracket with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
4. INSTALL CONNECTOR CLAMP BRACKET
(a) Install the front left bank oxygen sensor connector clamp bracket with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Install the rear left bank oxygen sensor connector clamp bracket with the bolt.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
(c) Install the front right bank oxygen sensor connector clamp bracket with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the automatic transmission assembly with the 10 bolts.
- for 17 mm head bolt A
Torque: 71 Nm (724 kgf-cm, 52 ft-lbf)
- for 14 mm head bolt B
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)
- Confirm that 2 knock pins are on the transmission fitting surface of the engine block before transmission installation.
- After installing the transmission, confirm that the torque converter rotates smoothly.
6. CONNECT BREATHER PLUG HOSE
(a) Connect the 3 breather plug hoses to the harness clamp bracket.
7. CONNECT WIRE HARNESS AND CONNECTOR
(a) Connect the park/neutral start switch connector, 2 transmission wire connectors and 2 speed sensor connectors.
HINT: Push up the lever until the claw of the transmission wire connector makes a connection sound.
(b) Connect the harness clamp with the bolt.
Torque: 8.2 Nm (84 kgf-cm, 73 in-lbf)
(c) Connect the 3 connector clamps and 7 harness clamps.
(d) Tilt up the automatic transmission.
(e) Connect the ground cable with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
8. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
(a) Install the rear No. 1 engine mounting insulator to the transmission with the 4 bolts.
Torque: 40 Nm (407 kgf-cm, 30 ft-lbf)
(b) Install the rear engine mounting heat insulator with the bolt.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
9. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
(a) Install the No. 3 frame crossmember to the rear engine mounting insulator with the 4 bolts.
Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
(b) Install the No. 3 frame crossmember with the 4 bolts, 4 washers and 4 nuts.
Torque: 110 Nm (1122 kgf-cm, 81 ft-lbf)
10. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Turn the crankshaft to gain access to the 6 bolts and install the bolts while holding the crankshaft pulley set bolt with a wrench.
Torque: 53 Nm (535 kgf-cm, 39 ft-lbf)
NOTE: First install the black colored bolt and then the remaining 5 bolts.
11. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly Installation.
12. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Connect the transmission control cable with a new clip and nut.
Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
NOTE: When connecting the cable to the transmission control shaft lever, make sure the cable's L bracket faces the outside of the vehicle.
13. CONNECT WATER BY-PASS PIPE ASSEMBLY Installation
14. CONNECT NO. 2 OIL COOLER HOSE (w/ Trailer Towing System)
(a) Connect the inlet No. 2 oil cooler hose and outlet No. 2 oil cooler hose with the 2 clips.
15. INSTALL FRONT NO. 3 EXHAUST PIPE ASSEMBLY Installation
16. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
17. INSTALL PROPELLER SHAFT ASSEMBLY
(a) Install the propeller shaft assembly Installation.
18. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(a) Install the front propeller shaft assembly Installation.
19. ADD ENGINE COOLANT Service and Repair
20. ADD TRANSFER OIL Service and Repair
21. ADD AUTOMATIC TRANSMISSION FLUID
Fluid type:
Toyota Genuine ATF WS
HINT: Fill the transmission with the amount of fluid listed in the table below.
Standard Capacity:
22. ADJUST AUTOMATIC TRANSMISSION FLUID
(a) Adjust automatic transmission fluid Procedures.
23. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK
24. INSPECT FOR TRANSFER OIL LEAK
25. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
26. INSPECT FOR EXHAUST GAS LEAK
27. INSPECT SHIFT LEVER POSITION On-Vehicle Inspection
28. ADJUST SHIFT LEVER POSITION Adjustments
29. RESET MEMORY
(a) Perform the Reset Memory procedures (A/T initialization) Programming and Relearning.