Installation

2GR-FE FUEL: FUEL PUMP: INSTALLATION

INSTALLATION

1. INSTALL FUEL PUMP ASSEMBLY






(a) Connect the pump harness connector.






(b) Apply gasoline to a new O-ring and install the O-ring to the fuel filter.
(c) Attach the 5 claws to the claw holes and install the fuel pump.
2. INSTALL BRACKET






(a) Attach the 2 claws to the claw holes and install the bracket.
3. INSTALL FUEL SUB-TANK ASSEMBLY






(a) Apply gasoline to a new O-ring and install it to the jet pump.






(b) Install the jet pump while aligning it with the installation position of the sub-tank.
(c) Install the jet pump nozzle.






(d) Attach the 2 claws to the claw holes and install the fuel sub-tank.






(e) Connect the wire harness.






(f) Install the springs to the fuel suction plate shafts and install them to the sub-tank.






(g) Using needle-nose pliers, install a new E-ring.
HINT: Slightly lower the sub-tank to install the E-ring.

4. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY






(a) Install a new gasket onto the fuel pump.






(b) Connect the fuel hose and install the fuel pump into the fuel tank.
NOTE: Do not damage the fuel pump filter.

5. INSTALL FUEL TANK VENT TUBE SET PLATE






(a) Install the set plate with the 8 bolts.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tank main tube with the tube joint clip.









- Check that there are no scratches or foreign objects on the connecting parts.
- Check that the fuel tube joint is inserted securely.
- Check that the fuel tube joint clip is on the collars of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube joint has not been pulled off.
- Be careful not to damage the clip. If the clip is damaged, replace it.

7. INSTALL FUEL TANK ASSEMBLY
(a) Install the fuel tank Installation.