Installation

2GR-FE FUEL: FUEL TANK: INSTALLATION

INSTALLATION

1. INSTALL FUEL TANK ASSEMBLY






(a) Set the fuel tank on a transmission jack.
(b) Raise the transmission jack.
(c) Fold back the 2 cushion rubbers.
(d) Connect the fuel pump connector and sender gauge connector to the fuel tank.
NOTE: Be careful not to cut the wirings.

(e) Attach the wire harness to the 4 clamps.






(f) Install the 3 fuel tank bands with the 6 bolts.
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
2. INSTALL FUEL TANK FILLER PIPE
(a) Install the filler pipe with the 2 bolts.
Torque: 23.5 Nm (240 kgf-cm, 17 ft-lbf)
(b) Install the filler pipe protector with the 3 bolts.






3. CONNECT FUEL TANK TO FILLER PIPE HOSE
(a) Connect the filler pipe hose to the fuel tank.
4. CONNECT FUEL TANK BREATHER HOSE






(a) Connect the fuel tank breather hose to the fuel tank.
- Before installing the tube connector to the pipe, check the connector for damage and foreign matter.
- Check that the connector and pipe are securely connected by trying to pull them apart.

5. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
NOTE: Before installing the tube connector to the pipe, check the connector for damage and foreign matter.





(a) Connect the main tube connector to the pipe. Push the 2 parts together firmly until a "click" sound is heard.
NOTE: Check that the connector and pipe are securely connected by trying to pull them apart.

(b) Connect the EVAP hose to the fuel tank.
6. INSTALL NO. 1 FLOOR UNDER COVER






(a) Install the floor cover with the clip and 2 nuts.
7. INSTALL FRONT FLOOR COVER
(a) Install the floor under cover with the 3 clips, bolt and nut.
8. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY






(a) Install the parking brake cable with the 2 bolts.
9. INSTALL FUEL TANK CAP
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
11. INSPECT FOR FUEL LEAK