Installation

3UR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: INSTALLATION

1. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH






(a) Install a new gasket to the cylinder head and a new gasket to the No. 2 air tube.
HINT:
- Install the exhaust manifold gasket with the gasket tab facing toward the front of the engine.
- Install the air tube gasket with the gasket claws facing the tube side.





(b) Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts.
(c) Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A.
for nut A - Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
except nut A - Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)






(d) Install the insulator to the exhaust manifold with the 2 nuts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
2. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR






(a) Install the heat insulator with the 3 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
3. INSTALL NO. 1 MANIFOLD STAY






(a) Temporarily install the manifold stay with the 2 bolts.
(b) Tighten the 2 bolts in the order shown in the illustration.
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
4. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH






(a) Install a new gasket to the cylinder head and a new gasket to the No. 3 air tube.
HINT:
- Install the exhaust manifold gasket with the gasket tab facing toward the rear of the engine.
- Install the air tube gasket with the gasket claws facing the tube side.





(b) Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts.
(c) Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A.
for nut A - Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
except nut A - Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
5. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR






(a) Install the heat insulator with the 3 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
6. INSTALL NO. 2 MANIFOLD STAY






(a) Temporarily install the manifold stay with the 2 bolts.
(b) Tighten the 2 bolts in the order shown in the illustration.
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
7. INSTALL PROPELLER SHAFT HEAT INSULATOR






(a) Install the heat insulator with the 2 bolts.
Torque: 16 Nm (160 kgf-cm, 12 ft-lbf)
8. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

9. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY Installation

10. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation

11. INSTALL TAILPIPE ASSEMBLY Installation

12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE






(a) Apply a light coat of engine oil to a new O-ring.
(b) Install the O-ring to the guide.
(c) Install the dipstick guide with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(d) Install the dipstick.
13. INSPECT FOR EXHAUST GAS LEAK
14. INSTALL FRONT FENDER APRON SEAL FRONT LH






(a) Install the fender apron seal with the 4 clips.
15. INSTALL FRONT FENDER APRON SEAL REAR LH






(a) Install the fender apron seal with the 4 clips.
16. INSTALL FRONT FENDER APRON SEAL FRONT RH






(a) Install the fender apron seal with the 3 clips.
17. INSTALL FRONT FENDER APRON SEAL REAR RH






(a) Install the fender apron seal with the 4 clips.
18. INSTALL NO. 2 ENGINE UNDER COVER






(a) Install the No. 2 engine under cover with the 2 bolts.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
19. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY






(a) Install the No. 1 engine under cover with the 10 bolts.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
20. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH Installation

21. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH Installation

22. INSTALL UPPER RADIATOR SUPPORT SEAL Installation

23. INSTALL ENGINE ROOM SIDE COVER RH Installation

24. INSTALL ENGINE ROOM SIDE COVER LH Installation