Installation

3UR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY






(a) Set the radiator bracket hooks to the radiator support holes.
(b) Install the radiator with the 4 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)






(c) Connect the 2 oil cooler hoses.
2. INSTALL FAN SHROUD
(a) Install the fan pulley.
(b) Place the shroud together with the coupling fan between the radiator and engine.
NOTICE:
Be careful not to damage the radiator core.

(c) Temporarily install the fluid coupling fan to the fluid coupling bracket with the 4 nuts. Tighten the nuts as much as possible by hand.






(d) Attach the claws of the shroud to the radiator as shown in the illustration.
(e) Install the shroud with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(f) Connect the oil cooler tube to the fan shroud with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(g) w/ Air Cooled Transmission Oil Cooler:
Pass the hose through the flexible hose clamp and close the clamp as shown in the illustration.
(h) Connect the reservoir hose to the upper radiator tank.
(i) Install the fan and generator V belt. Installation






(j) Tighten the 4 nuts of the fluid coupling fan.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
3. INSTALL NO. 2 RADIATOR HOSE
4. INSTALL NO. 1 RADIATOR HOSE
5. INSTALL AIR CLEANER HOSE ASSEMBLY Installation

6. ADD ENGINE COOLANT Service and Repair

7. INSPECT FOR COOLANT LEAK Testing and Inspection

8. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Installation

9. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH Installation

10. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH Installation

11. INSTALL RADIATOR SIDE DEFLECTOR LH






(a) Install the side deflector with the 5 clips.
12. INSTALL RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)






(a) Install the side deflector with the 5 clips.
13. INSTALL RADIATOR GRILLE Installation

14. INSTALL UPPER RADIATOR SUPPORT SEAL Installation

15. INSTALL ENGINE ROOM SIDE COVER RH Installation

16. INSTALL ENGINE ROOM SIDE COVER LH Installation

17. INSTALL V-BANK COVER SUB-ASSEMBLY Installation