Curiosii for ever!: Car repair manuals for everyone.

Valve Body: Service and Repair






Mechatronic Unit

Always replace the mechatronic unit if it is dirty or defective.

General repair information. Refer to => [ General Repair Information ] General Repair Information.

Rules of cleanliness for working on transmissions. Refer to => [ Clean Working Conditions ] Clean Working Conditions.

Removing

CAUTION!
Note the instructions for disconnecting the battery.

- Switch the ignition off.

- Remove the luggage compartment floor trim.





- Disconnect the negative battery cable- arrow -.

- Remove the oil filter. Refer to => [ Oil Filter ] Service and Repair.

- Separate the electrical connections on the transmission, rotate the connection counterclockwise - arrow -.





- Touch the vehicle ground with your hand (without gloves) to discharge static.

CAUTION!
Always discharge static by touching a grounded object, e.g. vehicle ground, before touching or removing the mechatronic unit.

Never touch contacts in the 16 pin connector, as the static charge could destroy the control module and thus the mechatronic unit.

- Remove the wiring harness connector securing clip - arrow - on the outside of the transmission housing.





- Remove the mechatronic bolts in the sequence shown - 11 through 1 -.





Only bolts marked with - 1 to 11 - may be loosened.

If other bolts are loosened, this may affect the function of the mechatronic unit or it may come apart.

- Remove the mechatronic unit together with the wiring harness from transmission, at the same time guiding out the connector for the wiring harness.

Installing





- Make sure that the seal - B - is properly installed and secured.

- Replace the wiring harness connector O-rings and lightly coat with Automatic Transmission Fluid (ATF).

- Clip the wiring harness - A - onto the mechatronic unit - B -. At the same time, insert the tab - arrow - on the backside of the wiring harness into the mechatronic unit.





If the tab on the backside of the wiring harness breaks off, the wiring harness must be replaced. Refer to => [ Wiring Harness ] Service and Repair.

- Insert the wiring harness connector into the transmission housing.

Installation position: The flat part of the rear collar faces downward; the tabs on the collar are horizontal.

- Set the mechatronic unit in place without using force, and at the same time insert the stud of the selector lever - arrow - into the groove of the selector slide - A -; if necessary, move the selector slide back or forth.





- Tighten the mechatronic unit bolts - 1 - and - 2 - to 2 Nm.





- Then tighten the bolts to 8 Nm in the sequence shown - 1 through 11 -.

- Connect the securing clamp - arrow - on the wiring harness connector.





- Install the oil filter. Refer to => [ Oil Filter ] Service and Repair.

- Connect the negative battery cable.