Engine, Installing

Engine, Installing

Installation is performed in reverse order. When doing this note the following:

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route lines of all types (e.g. for fuel, hydraulic, coolant and refrigerant, brake fluid, vacuum) and electrical wiring so that the original path is followed.

• Ensure sufficient clearance to all moving or hot components.

• During installation, all cable ties must be reinstalled at the same location.

• Secure all hose connections with hose clamps.

• During assembly, replace self-locking nuts and bolts.

• Always replace bolts that are tightened to torque as well as O-rings and gaskets.

- Insert new centering sleeves for centering engine/transmission in cylinder block.

- Make sure that the intermediate plate is hooked in at the sealing flange and is pushed onto the alignment sleeves - arrows -.





- Align engine mount free of tension by using shaking motions, also loosen engine mount at chassis if necessary.

• Tightening specifications of subframe mount => [ Engine and Transmission Mount Tightening Specifications ] Engine and Transmission Mount Tightening Specifications.

• Electrical connections and routing.

- Install pendulum support => [ Engine and Transmission Mount Tightening Specifications ] Engine and Transmission Mount Tightening Specifications.

- Install the drive axles.

- Install front exhaust pipe => [ Exhaust System Assembly Overview ] Service and Repair.

With Manual Transmission

- Install the hydraulic clutch slave cylinder.

- Remove the shift mechanism to the transmission.

With DGS

- Install the selector lever cable to the transmission.

Continuation for All

- Install the generator.

- Install A/C compressor.

- Install ribbed belt => [ Ribbed Drive Belt ] Ribbed Drive Belt.

- Install noise insulation

- Install Engine Control Module (ECM).

- First install battery holder and tighten bolts - arrows -.





- Route wire - 2 - as depicted in the illustration and bolt it tightly on to E-box - 1 -.

- Install plenum chamber bulkhead.

- Install battery.

- Fill with coolant => [ Cooling System, Draining and Filling ] Cooling System, Draining and Filling.

- Adapt the engine control module "Guided Functions".

- Perform vehicle system test "Guided Fault Finding".

- Then, end "Guided Fault Finding".

Observe safety precautions that apply to road tests.

- Perform test drive.

- After that perform vehicle system test anew and repair any occurring malfunctions.

Tightening Specifications