Installation
2UZ-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION
INSTALLATION
1. INSTALL VENTILATION VALVE SUB-ASSEMBLY Installation
2. INSTALL VENTILATION VALVE COVER
3. INSTALL CRANKSHAFT POSITION SENSOR Installation
4. INSTALL KNOCK CONTROL SENSOR Installation
5. INSTALL VVT SENSOR Installation
6. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY LH Installation
7. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY RH Installation
8. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 4 bolts.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)
9. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Install the mounting bracket with the 4 bolts.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)
10. INSTALL FRONT ENGINE MOUNTING INSULATOR LH
(a) Install the mounting insulator with the nut.
Torque: 72 Nm (734 kgf-cm, 53 ft-lbf)
11. INSTALL FRONT ENGINE MOUNTING INSULATOR RH
(a) Install the mounting insulator with the nut.
Torque: 72 Nm (734 kgf-cm, 53 ft-lbf)
12. INSTALL NO. 2 WIRING HARNESS HEAT INSULATOR
(a) Install the heat insulator with the 2 bolts.
Torque: 17 Nm (173 kgf-cm, 13 ft-lbf)
13. INSTALL OIL COOLER PIPE Installation
14. INSTALL REAR WATER BY-PASS JOINT Removal
15. INSTALL FRONT WATER BY-PASS JOINT Installation
16. INSTALL INLET WATER HOUSING Removal
17. INSTALL STARTER ASSEMBLY Removal
18. INSTALL NO. 4 AIR INJECTION SYSTEM HOSE Removal
19. INSTALL AIR PUMP ASSEMBLY Removal
20. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY Installation
21. INSTALL AIR TUBE
(a) Install the gasket and air tube with the 3 bolts.
- for bolt A
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
- for bolt B
Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
22. INSTALL INTAKE MANIFOLD Installation
23. INSTALL NO. 3 WATER BY-PASS PIPE Installation
24. INSTALL VACUUM HOSE ASSEMBLY Installation
25. INSTALL IGNITION COIL ASSEMBLY Installation
26. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2) Installation
27. INSTALL NO. 2 AIR TUBE HOSE Removal
28. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 1) Installation