Installation

U241E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION

INSTALLATION

1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Inspect the torque converter Testing and Inspection.
2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Install the torque converter clutch to the automatic transaxle.






(b) Using a vernier caliper, measure dimension A between the transaxle and the end surface of the drive plate.






(c) Using a vernier caliper and straightedge, measure the dimension B shown in the illustration and check that B is greater than A.
Standard dimension:
A + 1.0 mm (0.039 in.) or more






3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Install the cable bracket with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)






4. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Install the filler tube with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Install the ATF dipstick.
5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY





(a) Install the automatic transaxle with the 5 upper side mounting bolts to the engine.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf) for bolt A
Torque: 46 Nm (469 kgf-cm, 34 ft-lbf) for bolt B






(b) Install the 4 lower side mounting bolts.
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)






(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 Nm (418 kgf-cm, 30 ft-lbf)
HINT: First install the green colored bolt and then the 5 bolts.

(d) Install the flywheel housing under cover.






6. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)






7. INSTALL ENGINE MOUNTING BRACKET FR
(a) Install the mounting bracket with the 4 bolts.
Torque: 64 Nm (657 kgf-cm, 47 ft-lbf) for 14 mm head bolt
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf) for 12 mm head bolt






8. INSTALL ENGINE MOUNTING BRACKET RR
(a) Install the mounting bracket with the 3 bolts.
Torque: 45 Nm (459 kgf-cm, 33 ft-lbf)
9. INSTALL TRANSMISSION OIL COOLER
(a) Install the oil cooler Installation.






10. CONNECT WIRE HARNESS
(a) Connect the wire harness clamps.
(b) Connect the speed sensor connectors.
(c) Connect the transaxle wire connector.
(d) Connect the park/neutral position switch connector.
11. INSTALL STARTER ASSEMBLY





(a) Install the starter with the 2 bolts.
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)






(b) Connect the starter wire with the nut.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
(c) Connect the starter connector.
(d) Install the terminal nut and cover the nut with the cap.
Torque: 9.8 Nm (100 kgf-cm, 7 in-lbf)
12. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
(a) Install the engine with transaxle.
13. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:
Toyota Genuine ATF WS or Equivalent
14. INSPECT AUTOMATIC TRANSAXLE FLUID
(a) Inspect the automatic transaxle fluid Procedures.
15. PERFORM RESET MEMORY
(a) Perform the RESET MEMORY procedures (A/T initialization) Programming and Relearning.