Ball Joint: Service and Repair
REMOVAL1. Loosen 12-point nut with vehicle standing on its wheels.
2. Disconnect drive shaft at transmission drive flange.
3. Remove bolts arrow -A-.
4. Loosen bolt arrow -B-.
5. Separate connection between ball joint/control arm. (First mark installation position).
6. Swing wheel and suspension strut outward and support.
7. Install ball joint splitter Matra tool No. V 176 -1-, or equivalent, as shown in illustration and press out ball joint.
WARNING: Place transmission jack tool No. VAG 1383/A, or equivalent, underneath (danger of accident through falling parts when pressing out the ball joint).
NOTE: Protect ball joint threads by threading nut on a few turns.
INSTALLATION
1. Install ball joint in wheel bearing housing.
2. Using the following tools, thread on new self-locking nut, and counterhold with hex key (6 mm AF).
1- Hex key (6 mm AF), shortened by approx. 10 mm.
2- Crowfoot insert or slotted ring socket insert
3- VAG 1331
3. Secure ball joint to control arm (align to old marks).
NOTE: Ensure that the boot is not damaged or twisted.
4. Using tools -1- box insert (commercial type. 19 mm AF) and -2- crowfoot insert (commercial type, 19 mm AF), tighten components as follows:
a. Ball joint to wheel bearing housing: 45 Nm (33 ft. lbs.).
b. Ball joint to control arm: 35 Nm (26 ft. lbs.).