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Installation





REAR SUSPENSION: REAR AXLE BEAM: INSTALLATION

1. INSTALL REAR AXLE CARRIER BUSHING LH

(a) Align the arrow mark on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly. (If the rear axle beam assembly is reused.)





Text in Illustration





NOTICE:
Be sure to install the rear axle carrier bushing in the same direction as it was before removal.

The rear axle carrier bushing has to be installed in a specific direction.

(b) Temporarily install the new rear axle carrier bushing LH as shown in the illustration.





Text in Illustration





NOTICE:
Be sure to install the rear axle carrier bushing in the same direction as it was before removal.

The rear axle carrier bushing has to be installed in a specific direction.

(c) Using SST, install the rear axle carrier bushing LH to the rear axle beam assembly.





Text in Illustration





SST : 09710-30012

09710-04101

SST : 09950-40011

09951-04020

09952-04010

09953-04030

09954-04020

09955-04051

09957-04010

09958-04011

SST : 09950-60010

09951-00620

NOTICE:
* Do not damage the rubber portion when installing the rear axle carrier bushing.
* Apply grease to the threads and tip of the SST center bolt before use.

2. INSTALL REAR AXLE CARRIER BUSHING RH

HINT
Perform the same procedure as for the LH side.

3. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY

(a) Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools and temporarily install the rear axle beam assembly to the body with the 2 bolts (B).





Text in Illustration





NOTICE:
Make sure to secure the rear axle beam assembly to prevent it from dropping.

(b) Temporarily tighten the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts (A) and 2 nuts.

NOTICE:
Since the stopper nuts are used, turn the bolts.

HINT
Insert the bolts with the threaded end facing the outside of the vehicle.

4. INSTALL REAR UPPER COIL SPRING INSULATOR LH Installation

5. INSTALL REAR UPPER COIL SPRING INSULATOR RH

HINT
Perform the same procedure as for the LH side.

6. INSTALL REAR LOWER COIL SPRING INSULATOR LH

7. INSTALL REAR LOWER COIL SPRING INSULATOR RH

8. INSTALL REAR COIL SPRING LH Installation

9. INSTALL REAR COIL SPRING RH

HINT
Perform the same procedure as for the LH side.

10. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor) Installation

11. TEMPORARILY TIGHTEN PARKING BRAKE ASSEMBLY (for LH Side)

(a) Clean the installation surfaces of the parking brake assembly and rear axle beam assembly.

(b) Temporarily tighten the parking brake assembly to the rear axle beam assembly with the nut.

NOTICE:
Do not twist the No. 3 parking brake cable assembly when installing the parking brake assembly.

HINT
Fully tighten the nut after installing the rear axle hub and bearing assembly.

(c) Install the No. 3 parking brake cable assembly to the rear axle beam assembly with the bolt.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

12. TEMPORARILY TIGHTEN PARKING BRAKE ASSEMBLY (for RH Side)

HINT
Perform the same procedure as for the LH side.

13. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation

14. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

15. FULLY TIGHTEN PARKING BRAKE ASSEMBLY (for LH Side)

(a) Fully tighten the nut.

Torque : 140 Nm (1428 kgf-cm, 103 ft-lbf)

16. FULLY TIGHTEN PARKING BRAKE ASSEMBLY (for RH Side)

HINT
Perform the same procedure as for the LH side.

17. INSTALL REAR NO. 4 BRAKE TUBE

(a) Install the rear No. 4 brake tube to the rear axle beam assembly with the nut.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

18. INSTALL REAR NO. 3 BRAKE TUBE

HINT
Perform the same procedure as for the rear No. 4 brake tube.

19. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE (for LH Side)

(a) Install the rear brake tube flexible hose with the bolt.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

(b) Using a union nut wrench, connect the rear brake tube flexible hose to the rear No. 4 brake tube.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
* Do not bend or damage the brake line.
* Do not allow any foreign matter such as dirt and dust to enter the brake line from the connecting points.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

20. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE (for RH Side)

(a) Install the rear brake tube flexible hose with a new clip.

NOTICE:
Install the clip as far as it will go.

(b) Using a union nut wrench, connect the rear brake tube flexible hose to the rear No. 3 brake tube.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
* Do not bend or damage the brake line.
* Do not allow any foreign matter such as dirt and dust to enter the brake line from the connecting points.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

21. INSTALL REAR DISC (for LH Side) Installation

22. INSTALL REAR DISC (for RH Side)

HINT
Perform the same procedure as for the LH side.

23. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

(a) Install the 2 parking brake shoe adjusting hole plugs.

24. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the rear disc brake caliper assembly LH with rear flexible hose LH with the 2 bolts.

Torque : 72 Nm (734 kgf-cm, 53 ft-lbf)

(b) Connect the rear flexible hose LH to the rear axle beam assembly with a new clip.

NOTICE:
Install the clip as far as it will go.

(c) Using a union nut wrench, connect the rear No. 4 brake tube to the rear flexible hose LH while holding the rear flexible hose LH with a wrench.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
* Do not bend or damage the brake line.
* Do not allow any foreign matter such as dirt and dust to enter the brake line from the connecting points.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

25. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

26. INSTALL SKID CONTROL SENSOR WIRE LH Installation

27. INSTALL SKID CONTROL SENSOR WIRE RH

HINT
Perform the same procedure as for the LH side.

28. CONNECT SKID CONTROL SENSOR WIRE LH Installation

29. CONNECT SKID CONTROL SENSOR WIRE RH

HINT
Perform the same procedure as for the LH side.

30. INSTALL REAR SUSPENSION BRACE SUB-ASSEMBLY

(a) Install the rear suspension brace sub-assembly with the 4 bolts and clip.

Torque : 54 Nm (551 kgf-cm, 40 ft-lbf)

31. FILL RESERVOIR WITH BRAKE FLUID

32. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

(a) Connect the cable to the negative (-) auxiliary battery terminal Installation.

33. BLEED BRAKE LINE Service and Repair

34. ADJUST PARKING BRAKE

Adjustments

35. INSTALL REAR WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

36. STABILIZE SUSPENSION Installation

37. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY Installation

38. INSTALL REAR WHEEL HOUSE LINER LH Installation

39. INSTALL REAR WHEEL HOUSE LINER RH

HINT
Perform the same procedure as for the LH side.

40. INSPECT REAR WHEEL ALIGNMENT

Rear Wheel Alignment

41. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

42. PERFORM YAW RATE AND ACCELERATION SENSOR CALIBRATION

Calibration

43. CHECK FOR SPEED SENSOR SIGNAL

Test Mode Procedure

44. INITIALIZE HEIGHT CONTROL SENSOR SIGNAL (w/ Height Control Sensor)

Initialization
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