Disassembly

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE ID CODE BOX (IMMOBILISER CODE ECU) (w/ Engine Immobiliser System) Removal

2. REMOVE BLOWER ASSEMBLY Removal

3. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY

(a) Disengage the 2 claws and remove the No. 2 air duct sub-assembly.





4. REMOVE ASPIRATOR

(a) Disengage the 2 claws and remove the aspirator.





5. REMOVE AIR CONDITIONING HARNESS ASSEMBLY

(a) Disconnect the 4 connectors.





(b) Disengage the 16 clamps and remove the air conditioning harness assembly.

6. REMOVE COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.





7. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly.





8. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and No. 2 air conditioning radiator damper servo sub-assembly.





9. REMOVE QUICK HEATER ASSEMBLY Removal

10. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the screw and clamp.





Text in Illustration





(b) Remove the heater radiator unit sub-assembly as shown in the illustration.





NOTICE:
Prepare a drain pan or cloth in case the coolant leaks.

11. REMOVE CONSOLE MOUNTING BRACKET LH

(a) Remove the screw and console mounting bracket LH.





12. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

(a) Remove the screw.





(b) Disengage the 2 guides and remove the air conditioning amplifier assembly as shown in the illustration.

13. REMOVE CONSOLE MOUNTING BRACKET RH

(a) Disengage the 2 claws and remove the console mounting bracket RH.





14. REMOVE NO. 1 COOLER UNIT DRAIN HOSE

(a) Remove the No. 1 cooler unit drain hose as shown in the illustration.





15. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Remove the packing.





NOTICE:
Remove the packing carefully because it will be reused.

(b) Remove the 4 screws.





(c) Disengage the 4 claws and remove the lower heater case.

(d) Disengage the clamp and remove the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor.





(e) Remove the 2 O-rings from the cooler evaporator sub-assembly.





16. REMOVE NO. 1 COOLER THERMISTOR Removal