Removal

2GR-FE COOLING: WATER PUMP: REMOVAL

1. REMOVE V-RIBBED BELT

Removal

2. DRAIN ENGINE COOLANT Service and Repair

3. DISCONNECT OUTLET RADIATOR HOSE Removal

4. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting stay Side) Removal

5. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side) Removal

6. REMOVE ENGINE MOVING CONTROL ROD BRACKET Removal

7. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

(a) Using SST, remove the bolt.





SST : 09961-00950

HINT
There is not enough clearance to completely remove the bolt from the front No. 1 engine mounting bracket LH. Remove the front No. 1 engine mounting bracket LH together with the bolt.

(b) Remove the 5 bolts and front No. 1 engine mounting bracket LH.





8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY Removal

9. REMOVE V-RIBBED BELT TENSIONER PULLEY

(a) Remove the 5 mm bi-hexagon wrench.

(b) Remove the bolt and V-ribbed belt tensioner pulley and dust shield.





NOTICE:
* Do not turn the bolt labeled "L" counterclockwise.
* Store the V-ribbed belt tensioner pulley so that the bearing does not get damaged.

10. REMOVE WATER INLET HOUSING

(a) Disconnect the water hose.





Text in Illustration





(b) Remove the 2 bolts, nut and water inlet housing.

(c) Remove the 2 O-rings.





11. SEPARATE WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.





SST : 09960-10010

09962-01000

09963-00700

(b) Using SST and union nut wrench, remove the 4 bolts and separate the water pump pulley from the engine water pump.

SST : 09961-00950

HINT
There is not enough clearance to completely remove the water pump pulley from the water pump shaft. Remove the water pump pulley together with the engine water pump.

12. REMOVE ENGINE WATER PUMP ASSEMBLY

(a) Remove the 16 bolts, engine water pump assembly, water pump pulley and gasket.