Installation

2GR-FE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING CHAIN CASE OIL SEAL

(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

SST : 09223-22010

SST : 09506-35010

NOTICE:
* Keep the lip free from foreign matter.
* Do not tap on the oil seal at an angle.
* Make sure that the oil seal edge does not stick out of the timing chain case.

HINT
Tap in the oil seal so that it is positioned within 1.0 mm from the edge of the timing chain case.

(b) Apply a light coat of MP grease to the timing chain cover oil seal lip.

2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Text in Illustration

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal diameter:

3.0 mm (0.118 in.)

NOTICE:
* Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
* If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes.
* Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Text in Illustration

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

NOTICE:
* If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installing.

Seal Packing Application Chart

(d) Align the oil pump drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

Text in Illustration

(e) Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

Text in Illustration

Bolt Length

NOTICE:
Make sure that there is no oil on the threads of bolt B and C.

(f) Fully tighten the bolts in this order: Area 1 and Area 2.

Text in Illustration

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(g) Fully tighten the bolts and nuts in Area 3.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts and nuts from top to bottom as shown in the illustration.

(h) Fully tighten the bolts in Area 4.

Bolt A - Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

Except bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts from bottom to top as shown in the illustration.

3. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

4. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly

5. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly

6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Reassembly

7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Reassembly

8. INSTALL WATER INLET HOUSING Installation

9. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH Reassembly

10. INSTALL CRANKSHAFT PULLEY Installation

11. INSTALL NO. 1 OIL PIPE Reassembly

12. INSTALL OIL PIPE Reassembly

13. INSTALL CRANK POSITION SENSOR Installation

14. INSTALL NO. 1 VACUUM SWITCHING VALVE Installation

15. INSTALL WATER PUMP PULLEY Installation

16. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

17. INSTALL NO. 2 TIMING GEAR COVER Installation

18. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Reassembly

19. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation

20. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

21. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

22. INSTALL NO. 2 MANIFOLD STAY Installation

23. INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE Installation

24. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

25. INSTALL IGNITION COIL ASSEMBLY Installation

26. INSTALL THROTTLE BODY BRACKET Installation

27. INSTALL NO. 1 SURGE TANK STAY Installation

28. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation

29. INSTALL ENGINE HANGERS Removal

30. REMOVE ENGINE STAND

31. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY Installation

32. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

Installation