Removal

2GR-FE COOLING: RADIATOR: REMOVAL

1. PRECAUTION

NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Service Precautions.

2. DRAIN ENGINE COOLANT Service and Repair

3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

4. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

5. REMOVE ENGINE UNDER COVER RH

6. REMOVE ENGINE UNDER COVER LH

7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. REMOVE BATTERY Removal

9. REMOVE COOL AIR INTAKE DUCT SEAL Removal

10. REMOVE INLET NO. 2 AIR CLEANER Removal

11. REMOVE INLET NO. 1 AIR CLEANER Removal

12. REMOVE RADIATOR GRILLE SUB-ASSEMBLY Removal

13. REMOVE RADIATOR RESERVE TANK ASSEMBLY

(a) Disconnect the radiator reserve tank hose.

(b) Remove the 2 bolts and radiator reserve tank assembly.

14. DISCONNECT INLET RADIATOR HOSE

(a) Disconnect the inlet radiator hose.

15. DISCONNECT OUTLET RADIATOR HOSE

(a) Disconnect the outlet radiator hose and clamp.

16. REMOVE HOOD LOCK ASSEMBLY Removal

17. REMOVE UPPER RADIATOR SUPPORT

(a) Disconnect the 2 connectors.

(b) Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

(c) Remove the 2 radiator support cushions from the radiator assembly.

18. REMOVE RADIATOR ASSEMBLY

(a) Disconnect the 3 clamps and connector.

(b) Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

NOTICE:
Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

(d) Remove the 2 lower radiator supports from the radiator assembly.

(e) Release the 3 claws and lift the fan assembly from the radiator.