Reassembly

PARKING BRAKE: PARKING BRAKE ASSEMBLY: REASSEMBLY

1. APPLY HIGH TEMPERATURE GREASE

(a) Apply high temperature grease to the areas of the parking brake plate which make contact with the shoe as shown in the illustration.

Text in Illustration

2. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN

(a) Install the 2 parking brake shoe hold down spring pins.

3. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side)

(a) Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.

4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY

(a) Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.

5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

(a) Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.

Text in Illustration

(b) Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

6. INSTALL PARKING BRAKE SHOE LEVER

(a) Using needle-nose pliers, install the parking brake shoe lever to the No. 3 parking brake cable assembly.

(b) Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.

Text in Illustration

(d) Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.

NOTICE:
Make sure that the parking brake shoe lever does not separate from the No. 2 parking brake shoe assembly.

7. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Rear Side)

(a) Using SST, install the parking brake shoe hold down compression spring.

SST : 09718-00011

8. INSTALL PARKING BRAKE SHOE STRUT

(a) Install the parking brake shoe strut.

(b) Install the No. 1 parking brake shoe assembly.

9. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Front Side)

(a) Using SST, install the parking brake shoe hold down compression spring.

SST : 09718-00011

10. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Rear Side)

(a) Apply a small amount of high temperature grease to the areas shown in the illustration.

Text in Illustration

(b) Install the parking brake shoe return tension spring.

11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Front Side)

(a) Install the parking brake shoe return tension spring.

12. CHECK PARKING BRAKE INSTALLATION

(a) Check that each part is installed properly.

Text in Illustration

NOTICE:
There should be no oil or grease on the friction surfaces of the shoe linings or discs.

13. INSTALL REAR DISC Installation

14. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

15. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY Replacement

16. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL Adjustments

17. INSTALL REAR WHEEL

Torque : 103 Nm (1049 kgf-cm, 76 ft-lbf)

18. BED IN PARKING BRAKE SHOES TO DISCS

(a) Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.

(b) Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.

(c) Drive the vehicle for about 400 m (0.25 mile) in this condition.

(d) Repeat this procedure 3 times.

NOTICE:
Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.