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Removal





C50 MANUAL TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. SEPARATE COLUMN HOLE COVER SILENCER SHEET Removal

3. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY Removal

4. REMOVE FRONT WHEELS

5. REMOVE ENGINE UNDER COVER LH

6. REMOVE ENGINE UNDER COVER RH

7. DRAIN TRANSAXLE OIL

(a) Remove the filler plug and the gasket.

(b) Remove the drain plug and the gasket, and then drain the manual transaxle oil.

(c) Install a new gasket and the drain plug.

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

8. REMOVE HOOD SUB-ASSEMBLY Removal

9. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

11. REMOVE HOOD TO COWL TOP SEAL Removal

12. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback) Removal

13. REMOVE COWL TOP VENTILATOR LOUVER LH (for Hatchback) Removal

14. REMOVE WINDSHIELD WIPER MOTOR AND LINK (for Hatchback) Removal

15. REMOVE COWL TO REGISTER DUCT SUB-ASSEMBLY NO.2 (for Hatchback) Removal

16. REMOVE COWL TOP PANEL OUTER (for Hatchback) Removal

17. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Removal

18. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Removal

19. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan) Removal

20. REMOVE WINDSHIELD WIPER MOTOR AND LINK (for Sedan) Removal

21. REMOVE FRONT AIR SHUTTER SEAL (for Sedan) Removal

22. REMOVE COWL TOP PANEL OUTER (for Sedan) Removal

23. REMOVE CYLINDER HEAD COVER NO.2 Removal

24. REMOVE AIR CLEANER ASSEMBLY Removal

25. REMOVE AIR CLEANER BRACKET





(a) Remove the 2 bolts and the air cleaner bracket.

26. REMOVE BATTERY CLAMP SUB-ASSEMBLY

27. REMOVE BATTERY

28. REMOVE BATTERY TRAY

29. REMOVE BATTERY CARRIER





(a) Remove the 5 bolts and the battery carrier.

30. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY





(a) Remove the 4 bolts, then separate the clutch release cylinder.

HINT
Suspend the clutch release cylinder with a piece of rope so as not to overload the clutch pipe.

31. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY





(a) Remove the 2 clips and the 2 washers, and disconnect the 2 cables from the transaxle.

(b) Remove the 2 clips and disconnect the 2 cables from the control cable bracket.

32. REMOVE CONTROL CABLE BRACKET





(a) Remove the 2 bolts and the control cable bracket.

33. DISCONNECT WIRE HARNESS





(a) Remove the bolt, then disconnect the wire harness.

34. DISCONNECT CONNECTOR

(a) Disconnect the back-up light switch connector.

35. REMOVE STARTER ASSEMBLY Removal

36. REMOVE FRONT AXLE SHAFT LH NUT Removal

37. REMOVE FRONT AXLE SHAFT RH NUT

HINT
The removal procedure for the RH side is the same as that for the LH side.

38. SEPARATE SPEED SENSOR FRONT LH (w/ ABS) Removal

39. SEPARATE SPEED SENSOR FRONT RH (w/ ABS)

HINT
The separation procedure for the RH side is the same as that for the LH side.

40. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal

41. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT
The separation procedure for the RH side is the same as that for the LH side.

42. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal

43. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT
The separation procedure for the RH side is the same as that for the LH side.

44. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH Removal

45. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 RH

HINT
The separation procedure for the RH side is the same as that for the LH side.

46. SEPARATE FRONT AXLE ASSEMBLY LH Removal

47. SEPARATE FRONT AXLE ASSEMBLY RH

HINT
The separation procedure for the RH side is the same as that for the LH side.

48. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal

49. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal

50. SUSPEND ENGINE ASSEMBLY





(a) Install the 2 hangers in the correct direction.

(b) Attach the engine chain hoist to the hangers.

CAUTION:
Do not attempt to hang the engine by hooking the chain to any other part.

Parts No.:

Engine Hanger: 12281-21010

Bolt:

91642-81025

Torque : 40 Nm (408 kgf-cm, 29 ft-lbf)

51. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal

52. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET





(a) Remove the 4 bolts and the engine mounting control bracket.

53. SUPPORT MANUAL TRANSAXLE ASSEMBLY

54. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR





(a) Remove the bolt and nut, then separate the engine mounting insulator LH.

(b) Remove the 5 bolts and the engine mounting insulator LH.

55. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET





(a) Remove the 4 bolts and the engine mounting bracket LH.

56. REMOVE MANUAL TRANSAXLE ASSEMBLY





(a) Remove the 7 bolts and the manual transaxle.
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