Curiosii for ever!: Car repair manuals for everyone.
Home >> Toyota >> 2010 >> Yaris L4-1.5L (1NZ-FE) >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Removal and Replacement >> Transaxle Assembly >> Installation

Installation





C50 MANUAL TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: INSTALLATION

1. INSTALL MANUAL TRANSAXLE ASSEMBLY





(a) Align the input shaft with the clutch disc and install the manual transaxle onto the engine.

(b) Install the 7 bolts.

Torque : 33 Nm (336 kgf-cm, 24 ft-lbf)

2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET





(a) Install the engine mounting bracket LH with the 4 bolts.

Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)

3. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR





(a) Install the engine mounting insulator LH with the 5 bolts.

Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

(b) Install the engine mounting bracket LH and engine insulator LH with the bolt and nut.

Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

4. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET





(a) Install the engine mounting control bracket with the 4 bolts.

Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)

5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation

6. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation

7. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation

8. INSTALL FRONT AXLE ASSEMBLY LH Installation

9. INSTALL FRONT AXLE ASSEMBLY RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

10. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH Installation

11. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

12. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation

13. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

14. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation

15. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT
The installation procedure for the RH side is the same as that for the LH side.

16. INSTALL SPEED SENSOR FRONT LH (w/ ABS) Installation

17. INSTALL SPEED SENSOR FRONT RH (w/ ABS)

HINT
The installation procedure for the RH side is the same as that for the LH side.

18. INSTALL FRONT AXLE SHAFT LH NUT Installation

19. INSTALL FRONT AXLE SHAFT RH NUT

HINT
The installation procedure for the RH side is the same as that for the LH side.

20. INSTALL STARTER ASSEMBLY Installation

21. CONNECT CONNECTOR

(a) Connect the back-up light switch connector.

22. CONNECT WIRE HARNESS





(a) Connect the wire harness with the bolt.

Torque : 26 Nm (260 kgf-cm, 19 ft-lbf)

23. INSTALL CONTROL CABLE BRACKET





(a) Install the control cable bracket with the 2 bolts.

Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

24. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY





(a) Connect the 2 cable ends and install the 2 washers and the 2 clips.

(b) Install 2 new clips onto the control cable bracket.

25. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY





(a) Install the clutch release cylinder and clutch pipe with the 4 bolts.

Torque : 12 Nm (120 kgf-cm, 8.7 ft-lbf for bolt A)

Torque : 12 Nm (122 kgf-cm, 8.9 ft-lbf for bolt B)

26. INSTALL BATTERY CARRIER





(a) Install the battery carrier with the 5 bolts.

Torque : 17 Nm (175 kgf-cm, 13 ft-lbf)

27. INSTALL BATTERY TRAY

28. INSTALL BATTERY

29. INSTALL BATTERY CLAMP SUB-ASSEMBLY

30. INSTALL AIR CLEANER BRACKET





(a) Install the air cleaner bracket with the 2 bolts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

31. INSTALL AIR CLEANER ASSEMBLY Installation

32. INSTALL CYLINDER HEAD COVER NO.2 Installation

33. INSTALL COWL TOP PANEL OUTER (for Hatchback) Installation

34. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY NO.2 (for Hatchback) Installation

35. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for Hatchback) Installation

36. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) Installation

37. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback) Installation

38. INSTALL COWL TOP PANEL OUTER (for Sedan) Installation

39. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) Installation

40. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for Sedan) Installation

41. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan) Installation

42. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Installation

43. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Installation

44. INSTALL HOOD TO COWL TOP SEAL Installation

45. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

46. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

47. INSTALL HOOD SUB-ASSEMBLY

48. INSPECT HOOD SUB-ASSEMBLY Hood (for Hatchback)

49. ADJUST HOOD SUB-ASSEMBLY Hood (for Hatchback)

50. ADD TRANSAXLE OIL

51. INSPECT AND ADJUST TRANSAXLE OIL Testing and Inspection

52. INSTALL ENGINE UNDER COVER RH

53. INSTALL ENGINE UNDER COVER LH

54. INSTALL FRONT WHEELS

55. INSTALL STEERING SLIDE YOKE SUB-ASSEMBLY Installation

56. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

57. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

58. INSPECT ABS SPEED SENSOR SIGNAL (w/ ABS)

Test Mode Procedure

59. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Service and Repair

60. CHECK FOR EXHAUST GAS LEAKAGE

61. CHECK FOR TRANSAXLE OIL LEAKAGE
pro multis · Curiosii