Fuel Pump: Service and Repair

COMPONENTS FOR REMOVAL AND INSTALLATION


FUEL PUMP REMOVAL

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.





1. REMOVE REAR SEAT CUSHION
2. REMOVE SERVICE HOLE COVER
3. REMOVE FUEL PUMP AND SENDER GAUGE ASSEMBLY





- Disconnect the connector, pipe and hose:
(1) Fuel pump & sender gauge connector
(2) Fuel outlet pipe

INSTALLATION HINT: Use SST

SST 09631-22020

Torque: 24 N.m (240 Kgf.cm, 17 ft.lbf)

(3) Fuel return hose

INSTALLATION HINT: Check fuel leaks.





- Remove the 8 bolts.

Torque: 3.5 N.m (35 Kgf.cm, 31 in.lbf)

- Remove the fuel pump, sender gauge assembly and gasket.

INSTALLATION HINT: Use a new gasket.





COMPONENTS FOR DISASSEMBLY AND ASSEMBLY

FUEL PUMP DISASSEMBLY





1. REMOVE FUEL PUMP FROM PUMP BRACKET
- Remove the lead wire.





- Pull out the lower side of the fuel pump from the pump bracket.
- Remove the rubber cushion from the fuel pump.
- Disconnect the fuel hose from the fuel pump, and remove the fuel pump.





2. REMOVE FUEL PUMP FILTER FROM FUEL PUMP
- Remove the clip.

ASSEMBLY HINT: Use a new clip.

- Pull out the pump filter.





3. REMOVE FUEL SENDER GAUGE FROM FUEL PUMP BRACKET
- Disconnect the connector from the fuel pump bracket.
- Remove the 2 screws and sender gauge.





4. REMOVE CONNECTOR
- Remove the 2 screws, connector support. connector and gasket.

ASSEMBLY HINT: Use a new gasket.

FUEL PUMP ASSEMBLY

ASSEMBLY HINT: Assembly is in the reverse order of disassembly.

FUEL PUMP INSTALLATION

INSTALLATION HINT: Installation is in the reverse order of removal.