Installation

AIR CONDITIONING UNIT:

INSTALLATION

1. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the air conditioning unit with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY





(a) Install the instrument panel reinforcement.
(1) Temporarily install the instrument panel reinforcement.
(2) Passenger side:
Using a 12 mm hexagon wrench, install the 2 collars.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(3) Passenger side:
Using a T40 "TORX" socket, install the 2 "TORX" bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(4) Driver side:
Install the 3 bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(5) Driver side:
Install the 3 caps.
(b) Attach the clamps and connectors to the wire harness.
(c) Install the 8 bolts, 2 screws and 4 nuts.





3. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY
(a) for Column Shift Type:
Install the instrument panel (Installation).
(b) for Floor Shift Type:
Install the instrument panel (Installation).
4. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column (Installation).
5. INSTALL FRONT WIPER MOTOR AND BRACKET
(a) Install the front wiper motor and bracket (Installation).
6. CONNECT HEATER WATER INLET HOSE AND HEATER WATER OUTLET HOSE





(a) Connect the 2 heater water hoses and attach the 2 clips.
7. CONNECT TUBE SUB-ASSEMBLY





(a) Remove the attached vinyl tape from the tubes.
(b) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the suction tube and liquid tube.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the 2 O-rings on the suction tube and liquid tube.
(d) Connect the suction tube and liquid tube.

HINT: After the connection, check that the claw of the piping clamp is engaged.

(e) Attach the plate as shown in the illustration and install the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





8. INSTALL NO. 2 COOLER COVER
(a) Attach the 2 claws to install the cover.
(b) Install the 2 nuts.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTE: Some systems need to be initialized after the cable is reconnected (Repair Instruction - Initialization).

10. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light (Check Mode Procedure).
11. ADD ENGINE COOLANT
(a) for 1GR-FE:
Add engine coolant (Service and Repair).
(b) for 2UZ-FE:
Add engine coolant (Service and Repair).
(c) for 3UR-FE:
Add engine coolant (Service and Repair).
12. CHARGE REFRIGERANT (Service and Repair)

13. WARM UP ENGINE (Service and Repair)

14. CHECK FOR ENGINE COOLANT LEAK (Service and Repair)

15. CHECK FOR REFRIGERANT GAS LEAK
(a) Check for refrigerant gas leak (Service and Repair).