Installation

AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

INSTALLATION

1. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY






(a) Engage the 2 claws.
(b) Temporarily tighten the air conditioning unit assembly with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
2. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY






(a) Engage the 4 claws and install the lower defroster nozzle assembly.
3. INSTALL INSTRUMENT PANEL REINFORCEMENT
(a) Install the instrument panel reinforcement with the 10 bolts.





(b) Install the 13 clamps.
(c) Connect the connectors.
(d) Install the screw.
(e) Install the 6 nuts.
Torque: 7.3 Nm (74 kgf-cm, 65 in-lbf)





4. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the air conditioner unit assembly with the 3 bolts and 2 nuts.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





5. INSTALL FRONT FENDER GARNISH RH
6. INSTALL ECM Installation

7. INSTALL STEREO COMPONENT AMPLIFIER ASSEMBLY (w/ Stereo Component Amplifier) Installation

8. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY






(a) Install the No. 2 instrument panel brace sub-assembly with the 3 bolts and 2 nuts.






(b) Engage the 2 clamps.
(c) Connect the connector.
9. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY






(a) Install the No. 1 instrument panel brace sub-assembly with the 3 bolts and 2 nuts.






(b) Engage the 4 clamps.
(c) Install the bolt.
(d) Connect the connector.
10. INSTALL NO. 5 INSTRUMENT PANEL BRACKET






(a) Install the No. 5 instrument panel bracket with the 4 nuts.






(b) Engage the 2 clamps.
(c) Connect the connector.
11. INSTALL SHIFT LEVER ASSEMBLY
HINT: Installation for U151E, for U151F)

12. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
HINT: Installation for U151E, for U151F)

13. INSTALL STEERING COLUMN ASSEMBLY Installation

14. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

15. INSTALL NO. 1 HEATER TO FOOT DUCT






(a) Install the No. 1 heater to foot duct with the clip.
16. INSTALL NO. 3 HEATER TO FOOT DUCT






(a) Install the No. 3 heater to foot duct with the clip.
17. INSTALL SPIRAL CABLE Installation

18. INSTALL INSTRUMENT PANEL ASSEMBLY WITH PASSENGER AIRBAG ASSEMBLY Installation

19. INSTALL HEATER WATER INLET HOSE A
20. CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)






(a) Using pliers, grip the claws of the clip and slide the clip to connect the heater water outlet hose A (from heater unit).
21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

22. INSTALL SUCTION HOSE SUB-ASSEMBLY






(a) Lubricate a new O-ring with compressor oil and install it on the hose.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the suction hose sub-assembly and the piping clamp.
HINT: After the connection, check the claw fitting of the piping clamp.

23. INSTALL COOLER REFRIGERANT LIQUID PIPE E
(a) Lubricate a new O-ring with compressor oil and install it to the pipe.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the cooler refrigerant liquid pipe E and the piping clamp.
HINT: After the connection, check the claw fitting of the piping clamp.

24. INSTALL FRONT COWL TOP OUTER PANEL SUB-ASSEMBLY Installation

25. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

26. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

27. INSTALL FRONT WIPER ARM LH Installation

28. INSTALL FRONT WIPER ARM RH Installation

29. INSTALL FRONT WIPER ARM HEAD CAP Installation

30. ADJUST SHIFT LEVER POSITION
HINT: Adjustments for U151E, for U151F)

31. INSPECT SHIFT LEVER POSITION
HINT: Installation for U151E, for U151F)

32. INSPECT KEY INTERLOCK OPERATION
HINT: Installation for U151E, for U151F)

33. INSPECT SHIFT LOCK OPERATION
HINT: Installation for U151E, for U151F)

34. INSPECT SHIFT LOCK RELEASE BUTTON OPERATION
HINT: Installation for U151E, for U151F)

35. ADD ENGINE COOLANT Service and Repair

36. CHARGE WITH REFRIGERANT Service and Repair

37. WARM UP ENGINE
38. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection

39. INSPECT FOR REFRIGERANT LEAK Service and Repair