Installation

2GR-FE FUEL: FUEL INJECTOR: INSTALLATION

INSTALLATION

1. INSTALL FUEL INJECTOR ASSEMBLY






(a) Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.






(b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts the O-ring.
(c) Push the fuel injector while turning it to install the injector in the fuel delivery pipe.
(d) Position the fuel injector connector outward.
NOTICE:
- Be careful not to twist the O-ring.
- After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.





(e) Install 6 new insulators to the intake manifold.






(f) Place the fuel delivery pipe which has the 6 fuel injectors installed to it in position on the intake manifold.
NOTE: Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

(g) Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
NOTE: After installing the fuel injectors, check that they turn smoothly. If not, reinstall the injectors with new O-rings.

(h) Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)






(i) Connect the 6 fuel injector connectors.
2. CONNECT FUEL TUBE SUB-ASSEMBLY






(a) Push in the tube connector onto the pipe until the tube connector makes a "click" sound.
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Install the No. 2 fuel pipe clamp.
3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
NOTE: DO NOT apply oil to the bolts listed below:









(a) Install a new gasket to the intake air surge tank assembly.
(b) Using a 5 mm hexagon socket wrench, install the 4 bolts. (*1)
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
(c) Install the intake air surge tank assembly with the 2 nuts and 2 bolts. (*2)
Nut - Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
Bolt - Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)






(d) Connect the connector.






(e) Connect the union to check valve hose. (*1)
(f) Connect the No. 1 ventilation hose. (*2)






(g) Install the clamp and connect the throttle with motor body assembly connector. (*3)
(h) Connect the vapor feed hose assembly. (*4)
(i) Connect the 2 water by-pass hoses to the throttle with motor body assembly. (*5)
4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY






(a) Install the 2 bolts and air cleaner cap sub-assembly.






(b) Connect the No. 2 ventilation hose and air cleaner hose band.
(c) Connect the vacuum hose (EVAP) to the air cleaner hose.






(d) Connect the 3 vacuum hoses.
5. ADD ENGINE COOLANT Service and Repair

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. INSPECT FOR COOLANT LEAK Testing and Inspection

8. INSTALL NO. 1 ENGINE UNDER COVER
9. INSPECT FOR FUEL LEAK Testing and Inspection

10. INSTALL V-BANK COVER SUB-ASSEMBLY Installation







11. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER FRONT
(a) Install the 7 bolts and the cowl top panel sub-assembly outer front.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Connect the fuel pump resistor connector.
(c) Connect the wire harness clamp.






12. INSTALL NO. 1 COWL TOP TO COWL BRACE INNER
(a) Install the 2 bolts and the No.1 cowl top to cowl brace inner.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)
13. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

14. INSTALL FRONT WIPER ARM LH

15. INSTALL FRONT WIPER ARM RH