Installation

BRAKE: BRAKE PEDAL: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY






(a) Install the brake pedal support sub-assembly with the 4 nuts.
Torque: 16 Nm (160 kgf-cm, 12 ft-lbf)
(b) Install the clip and clevis pin to the brake pedal lever.
(c) Using needle-nose pliers, install the tension spring.






(d) Install the 2 bolts to the brake pedal bracket No. 3.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
(e) Install the stop light switch harness clamp to the brake pedal support sub-assembly.
(f) Connect the stop light switch connector.
2. FULLY TIGHTEN BRAKE PEDAL SHAFT






(a) Fully tighten the 2 brake pedal shafts.
Torque: 34 Nm (350 kgf-cm, 25 ft-lbf)
3. INSTALL INSTRUMENT PANEL SAFETY PAD INSERT SUB-ASSEMBLY NO. 1
(a) Install the instrument panel safety pad insert sub-assembly No. 1 with the 4 bolts.
4. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER LH
(a) Install the instrument panel finish panel sub-assembly lower LH with the 2 bolts.
5. INSTALL COWL SIDE TRIM BOARD LH
6. INSTALL FRONT DOOR SCUFF PLATE LH
7. INSPECT BRAKE PEDAL HEIGHT Testing and Inspection

8. CHECK PEDAL FREE PLAY Testing and Inspection

9. CHECK PEDAL RESERVE DISTANCE Testing and Inspection