Installation
A750E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION
INSTALLATION
1. INSTALL TORQUE CONVERTER ASSEMBLY
(a) Using a vernier caliper and straightedge, measure dimension A between the transmission fitting surface of the engine and the converter fitting surface of the drive plate.
(b) Install the torque converter to the transmission housing.
(c) Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in the first step.
Standard distance:
B = A + 1 mm (0.0394 in.) or more
2. INSTALL TRANSMISSION CONTROL CABLE BRACKET
(a) Install the transmission control cable bracket with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
3. INSTALL CONNECTOR CLAMP BRACKET
(a) Install the front left bank oxygen sensor connector clamp bracket with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Install the rear left bank oxygen sensor connector clamp bracket with the bolt.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the automatic transmission assembly with the 10 bolts.
- for 17 mm head bolt A
Torque: 71 Nm (724 kgf-cm, 52 ft-lbf)
- for 14 mm head bolt B
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)
- Confirm that 2 knock pins are on the transmission fitting surface of the engine block before transmission installation.
- After installing the transmission, confirm that the torque converter rotates smoothly.
5. CONNECT WIRE HARNESS AND CONNECTOR
(a) Connect the park/neutral position switch connector, transmission wire connector and 2 speed sensor connectors.
HINT: Push up the lever until the claw of the transmission wire connector makes a connection sound.
(b) Connect the harness clamp with the bolt.
Torque: 8.2 Nm (84 kgf-cm, 73 in-lbf)
(c) Connect the 4 connector clamps and 4 harness clamps.
(d) Tilt up the automatic transmission.
(e) Connect the ground cable with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
6. INSTALL REAR NO. 1ENGINE MOUNTING INSULATOR
(a) Install the rear No. 1 engine mounting insulator to the transmission with the 4 bolts.
Torque: 40 Nm (407 kgf-cm, 30 ft-lbf)
7. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
(a) Install the No. 3 frame crossmember to the rear engine mounting insulator with the 4 bolts.
Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
(b) Install the No. 3 frame crossmember with the 4 bolts, 4 washers and 4 nuts.
Torque: 110 Nm (1122 kgf-cm, 81 ft-lbf)
8. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Turn the crankshaft to gain access to the 6 bolts and install each bolt while holding the crankshaft pulley setting bolt with a wrench.
Torque: 48 Nm (489 kgf-cm, 35 ft-lbf)
HINT: First install the black colored bolt and then install the remaining 5 bolts.
(b) Install the flywheel housing under cover with the bolt.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
9. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Connect the transmission control cable with a new clip and nut.
Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
NOTE: When connecting the cable to the transmission control shaft lever, make sure the cable's L bracket faces the inside of the vehicle.
10. INSTALL TRANSMISSION OIL COOLER ASSEMBLY (w/o Trailer Towing System) Installation
11. INSTALL TRANSMISSION OIL COOLER ASSEMBLY (w/ Trailer Towing System) Installation
12. CONNECT WATER BY-PASS PIPE ASSEMBLY Installation
13. INSTALL HOSE HEAT PROTECTOR Installation
14. INSTALL FRONT NO. 3 EXHAUST PIPE ASSEMBLY Installation
15. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
16. INSTALL PROPELLER SHAFT ASSEMBLY
(a) Install the propeller shaft assembly Installation.
17. ADD ENGINE COOLANT Service and Repair
18. ADD AUTOMATIC TRANSMISSION FLUID
Fluid type:
Toyota Genuine ATF WS
HINT: Fill the transmission with the amount of fluid listed in the table below.
Standard Capacity:
19. ADJUST AUTOMATIC TRANSMISSION FLUID
(a) Adjust automatic transmission fluid Procedures.
20. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK
21. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
22. INSPECT FOR EXHAUST GAS LEAK
23. INSPECT SHIFT LEVER POSITION On-Vehicle Inspection
24. ADJUST SHIFT LEVER POSITION Adjustments
25. RESET MEMORY
(a) Perform the Reset Memory procedures (A/T initialization) Programming and Relearning.