Installation

2GR-FE COOLING: RADIATOR: INSTALLATION

INSTALLATION

1. INSTALL FAN SHROUD WITH COOLING FAN






(a) Install the fan shroud with cooling fan to the radiator with the 2 bolts.
Torque: 10.5 Nm (107 kgf-cm, 8 ft-lbf)
2. INSTALL RADIATOR ASSEMBLY
(a) Install the 4 fan shroud cushions to the cooler condenser.
(b) Set the cooler condenser into the fan shroud.






(c) Install the 2 radiator support lower cushions to the fan shroud.
(d) Install the radiator with cooler condenser and fan shroud to the radiator support lowers.
3. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY






(a) Install the upper radiator support with the 4 bolts.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
4. INSTALL NO. 2 FAN SHROUD






(a) Attach the 2 claws to install the No. 2 fan shroud, and install the 2 bolts.
Torque: 10.5 Nm (107 kgf-cm, 8 ft-lbf)
5. INSTALL UPPER RADIATOR SUPPORT BRACKET






(a) Install the brackets with the 2 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
6. CONNECT HORN CONNECTOR
(a) Connect the 2 horn connectors.
7. CONNECT NO. 2 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator and radiator reservoir.
HINT: The direction of the hose clamp is indicated in the illustration.

8. CONNECT NO. 2 RADIATOR HOSE
HINT: The direction of the hose clamp is indicated in the illustration.

9. CONNECT NO. 1 RADIATOR HOSE
HINT: The direction of the hose clamp is indicated in the illustration.





10. CONNECT OIL COOLER OUTLET HOSE
11. CONNECT OIL COOLER INLET HOSE
12. CONNECT COOLING FAN ECU HARNESS (w/ Trailer Towing System)
(a) Attach the harness with the 3 clamps.
(b) Connect the 2 fan ECU connectors.





13. CONNECT COOLING FAN ECU HARNESS (w/o Trailer Towing System)
(a) Attach the harness with the 3 clamps.
(b) Connect the fan ECU connector.





14. INSTALL NO. 1 WATER BY-PASS PIPE
(a) Install the by-pass pipe with the 2 bolts to the upper radiator support.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(b) Connect the No. 1 radiator hose to the pipe.
15. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator.
16. CONNECT NO. 1 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator reservoir.









17. CONNECT HOOD LOCK SWITCH CONNECTOR
18. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

19. INSTALL BATTERY
20. INSTALL BATTERY INSULATOR
21. INSTALL BATTERY CLAMP SUB-ASSEMBLY

22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
23. INSTALL RADIATOR SUPPORT OPENING COVER Installation

24. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

25. ADD ENGINE COOLANT Service and Repair

26. INSPECT FOR COOLANT LEAK Testing and Inspection

27. INSTALL NO. 1 ENGINE UNDER COVER Installation