Removal

2AZ-FE COOLING: RADIATOR: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE RADIATOR SUPPORT OPENING COVER
3. REMOVE BATTERY CLAMP
(a) Remove the bolt, nut and clamp.
4. REMOVE BATTERY
5. REMOVE NO. 1 ENGINE UNDER COVER
6. DRAIN ENGINE COOLANT Service and Repair

7. REMOVE RADIATOR GRILLE SUB-ASSEMBLY

8. DISCONNECT HOOD LOCK SWITCH CONNECTOR
9. DISCONNECT NO. 1 WATER BY-PASS HOSE
(a) Disconnect the hose from the radiator reservoir.
10. DISCONNECT NO. 5 WATER BY-PASS HOSE
(a) Disconnect the hose from the radiator.
11. REMOVE NO. 1 WATER BY-PASS PIPE
(a) Disconnect the pipe from the No. 1 radiator hose.
(b) Remove the 2 bolts and the pipe.

12. DISCONNECT COOLING FAN MOTOR HARNESS
(a) Disconnect the 2 fan motor connectors from the 2 fan motors.
(b) Detach the 5 harness clamps from the fan shroud and upper radiator support.

13. DISCONNECT HORN CONNECTOR
(a) Disconnect the 2 horn connectors.
14. REMOVE UPPER RADIATOR SUPPORT BRACKET

(a) Remove the 2 bolts and the 2 upper radiator support brackets.
15. REMOVE NO. 2 FAN SHROUD

(a) Remove the 2 bolts.
(b) Detach the 2 claws and No. 2 shroud.
16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

(a) Remove the 4 bolts and upper radiator support with hood lock.
17. DISCONNECT NO. 1 RADIATOR HOSE
18. DISCONNECT NO. 2 RADIATOR HOSE
19. DISCONNECT NO. 2 WATER BY-PASS HOSE
Disconnect the by-pass hose from the radiator reservoir and radiator.

20. REMOVE RADIATOR ASSEMBLY
(a) Separate the cooler condenser from the radiator.
HINT: After detaching the condenser, make sure that all 4 fan shroud cushions are present.

(b) Remove the radiator with the 2 radiator support lowers.
HINT: After detaching the radiator, make sure that both radiator support lowers are present.

21. REMOVE FAN SHROUD WITH COOLING FAN

(a) Remove the 2 bolts and radiator from the fan shroud.