Installation

2AZ-FE COOLING: RADIATOR: INSTALLATION

INSTALLATION

1. INSTALL FAN SHROUD WITH COOLING FAN






(a) Install the fan shroud with cooling fan with the 2 bolts to the radiator.
Torque: 10.5 Nm (107 kgf-cm, 8 ft-lbf)
2. INSTALL RADIATOR ASSEMBLY
(a) Install the 4 fan shroud cushions to the cooler condenser.
(b) Set the cooler condenser to the fan shroud.






(c) Install the 2 radiator support lower cushions to the fan shroud.
(d) Install the radiator with cooler condenser and fan shroud to the radiator support lower.
3. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY






(a) Install the upper radiator support with the 4 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
4. INSTALL NO. 2 FAN SHROUD






(a) Attach the 2 claws to install the No. 2 fan shroud and install the 2 bolts.
Torque: 10.5 Nm (107 kgf-cm, 8 ft-lbf)
5. INSTALL UPPER RADIATOR SUPPORT BRACKET






(a) Install the bracket with the 2 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
6. CONNECT HORN CONNECTOR
(a) Connect the 2 horn connectors.
7. CONNECT NO. 2 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator and radiator reservoir.
HINT: The direction of the hose clamp is indicated in the illustration.

8. CONNECT NO. 2 RADIATOR HOSE
HINT: The direction of the hose clamp is indicated in the illustration.

9. CONNECT NO. 1 RADIATOR HOSE
HINT: The direction of the hose clamp is indicated in the illustration.





10. CONNECT COOLING FAN MOTOR HARNESS
(a) Attach the harness with the 5 clamps.
(b) Connect the 2 fan motor connectors.





11. INSTALL NO. 1 WATER BY-PASS PIPE
(a) Install the by-pass pipe with the 2 bolts to the upper radiator support.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Connect the No. 1 radiator hose to the pipe.
HINT: The direction of the hose clamp is indicated in the illustration.

12. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator.
HINT: The direction of the hose clamp is indicated in the illustration.

13. CONNECT NO. 1 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator and radiator reservoir.
HINT: The direction of the hose clamp is indicated in the illustration.









14. CONNECT HOOD LOCK SWITCH CONNECTOR
15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

16. INSTALL BATTERY
17. INSTALL BATTERY CLAMP
(a) Attach the hook of the battery clamp to the battery bracket.
(b) Temporarily tighten the nut and install the bolt.
(c) Adjust the battery clamp's position.
(d) Fully tighten the bolt and nut.
Torque: 8.5 Nm (87 kgf-cm, 75 in-lbf) for bolt
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf) for nut
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
19. ADD ENGINE COOLANT Service and Repair

20. INSPECT FOR COOLANT LEAK Testing and Inspection

21. INSTALL RADIATOR SUPPORT OPENING COVER