Installation

AIR CONDITIONING UNIT: INSTALLATION

INSTALLATION





1. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY
(a) Engage the 4 claws and install the lower defroster nozzle.






2. INSTALL HEATER TO REGISTER DUCT ASSEMBLY
(a) Engage the 4 claws and install the heater to register duct.






3. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the air conditioning unit with the 2 screws as shown in the illustration.
4. INSTALL INSTRUMENT PANEL REINFORCEMENT
(a) Provisionally install the air conditioning unit assembly.
(b) Insert the bracket hook into the holes of the reinforcement bracket, and provisionally install the reinforcement.
(c) Install the instrument panel reinforcement with the 7 bolts.
(d) Install the 2 caps.





(e) Install the 5 bolts.
NOTE: Tighten the bolts in the sequence order shown in the illustration to install the air conditioner unit assembly.

Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf) for bolt
(f) Install the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf) for nut





(g) Engage the clamps.





(h) Connect the connectors.
(i) Connect the wire harness with the 3 bolts and 5 nuts.





Torque: 7.3 Nm (74 kgf-cm, 65 in-lbf) for nut
5. INSTALL COOLER UNIT DRAIN HOSE






(a) Install the cooler unit drain hose.
6. INSTALL MAIN BODY ECU (DRIVER SIDE J/B)






(a) Install the main body ECU with the 2 nuts.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)
7. INSTALL INSTRUMENT PANEL SIDE BRACKET






(a) Install the instrument panel side bracket with the bolt.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)
8. INSTALL STEERING COLUMN ASSEMBLY Installation







9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the steering column assembly and the steering intermediate shaft assembly.
(b) Install the steering intermediate shaft assembly and thrust stopper onto the steering column assembly with the bolt.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)
10. INSTALL STEERING COLUMN HOLE COVER Installation

11. INSTALL ECM Service and Repair

12. INSTALL NO. 1 INSTRUMENT PANEL BRACE MOUNTING BRACKET





(a) for LH side:
(1) Install the instrument panel brace mounting bracket with the bolt and nut.






(b) for RH side:
(1) Install the instrument panel brace mounting bracket with the bolt and nut.






13. INSTALL NO. 1 AIR DUCT
(a) Engage the 3 claws and install the air duct.






14. INSTALL NO. 2 AIR DUCT
(a) Engage the 3 claws and install the air duct.






15. INSTALL REAR NO. 1 AIR DUCT
(a) Engage the 6 claws and 3 clamps and install the air duct.






16. INSTALL REAR NO. 2 AIR DUCT
(a) Engage the 6 claws and 3 clamps and install the air duct.






17. INSTALL NO. 1 HEATER TO REGISTER DUCT
(a) Install the heater to register duct with the screw.






18. INSTALL NO. 2 HEATER TO REGISTER DUCT
(a) Install the heater to register duct with the screw.
19. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY Installation

20. CONNECT PASSENGER AIRBAG CONNECTOR Installation

21. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation

22. INSTALL ASSIST GRIP RETAINER RH Installation

23. INSTALL ASSIST GRIP RETAINER LH Installation

24. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY Installation

25. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

26. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

27. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY Installation

28. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY RH Installation

29. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation

30. INSTALL COMBINATION METER ASSEMBLY Installation

31. INSTALL INSTRUMENT CLUSTER FINISH PANEL Installation

32. INSTALL LOWER INSTRUMENT PANEL LH Installation

33. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH Installation

34. INSTALL INSTRUMENT PANEL FINISH PLATE Installation

35. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY Installation

36. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY Installation

37. INSTALL INSTRUMENT LOWER COVER SUB-ASSEMBLY Installation

38. INSTALL CONSOLE UPPER PANEL NO. 1 GARNISH Installation

39. INSTALL FRONT CONSOLE BOX Installation

40. INSTALL BOX BOTTOM MAT Installation

41. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY Installation

42. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission) Installation

43. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for 4WD) Installation

44. INSTALL PARKING BRAKE HOLE COVER SUB-ASSEMBLY Installation

45. INSTALL RADIO RECEIVER ASSEMBLY Installation

46. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY Installation

47. INSTALL INSTRUMENT PANEL GARNISH LH Installation

48. INSTALL INSTRUMENT PANEL GARNISH RH Installation

49. INSTALL FRONT PILLAR GARNISH RH Installation

50. INSTALL FRONT PILLAR GARNISH LH Installation

51. INSTALL ASSIST GRIP ASSEMBLY Installation

52. INSTALL ASSIST GRIP PLUG Installation

53. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

54. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

55. INSTALL COWL SIDE TRIM BOARD RH Installation

56. INSTALL COWL SIDE TRIM BOARD LH Installation

57. INSTALL FOOTREST CLIP Installation

58. INSTALL FRONT FLOOR FOOTREST Installation

59. INSTALL FRONT DOOR SCUFF PLATE RH Installation

60. INSTALL FRONT DOOR SCUFF PLATE LH Installation

61. INSTALL COMBINATION SWITCH ASSEMBLY Installation

62. INSTALL UPPER STEERING COLUMN COVER Installation

63. INSTALL LOWER STEERING COLUMN COVER Installation

64. INSTALL STEERING WHEEL ASSEMBLY Installation

65. INSTALL STEERING PAD Installation

66. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

67. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation







68. CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
(a) Install the heater water outlet hose onto the heater unit.
NOTE: Perform the installation with the hose clip and mark at the correct angle as shown in the illustration.





69. CONNECT HEATER INLET WATER HOSE
(a) Install the heater water inlet hose onto the heater unit.
NOTE: Perform the installation with the hose clip and mark at the correct angle as shown in the illustration.





70. INSTALL COOLER REFRIGERANT LIQUID PIPE A
(a) Remove the vinyl tape from liquid tube A and the connecting portion of the unit.
(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of the liquid pipe.
Compressor oil:
ND-OIL8 or the equivalent
(c) Install the O-ring onto the liquid pipe.
(d) Install the liquid and piping clamp.
HINT: After connection, check the claw fitting of the piping clamp.

71. INSTALL COOLER REFRIGERANT SUCTION PIPE A
HINT: Connection procedure of the suction pipe is the same as for the liquid pipe.

72. INSTALL COWL TOP VENTILATOR LOUVER LH Installation

73. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

74. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

75. INSTALL FRONT FENDER SIDE PANEL UPPER LH Installation

76. INSTALL FRONT FENDER SIDE PANEL UPPER RH Installation

77. INSTALL ANTENNA ORNAMENT Installation

78. INSTALL ROOF ANTENNA POLE SUB-ASSEMBLY Installation

79. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

80. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (CENTER SIDE) Installation

81. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

82. INSTALL WINDSHIELD WIPER ARM COVER Installation

83. ADD ENGINE COOLANT Service and Repair

84. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
85. CHECK SRS WARNING LIGHT
Diagnosis System
86. CHARGE REFRIGERANT Service and Repair

87. WARM UP ENGINE Service and Repair

88. CHECK FOR ENGINE COOLANT LEAK Service and Repair

89. CHECK FOR REFRIGERANT LEAK Service and Repair

90. POSITION FRONT WHEELS FACING STRAIGHT AHEAD