Removal and Replacement

BRAKE MASTER CYLINDER REMOVAL/INSTALLATION









WARNING:Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING:Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION:Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
1. Disconnect the brake fluid level warning switch electrical connector.

2. Using a suitable suction device, remove the brake fluid from the brake master cylinder reservoir.





3. If equipped with a manual transmission, release the clamp and disconnect the clutch hose from the brake fluid reservoir.

- Plug the clutch master cylinder feed hose.

4. Disconnect the 2 brake tube fittings and plug the brake tubes and the brake master cylinder ports.

- To install, tighten to 23 Nm {2.3 kgf-m, 17 ft-lbf}.

5. Remove and discard the 2 master cylinder nuts.

- To install, tighten new nuts to 25 Nm {2.5 kgf-m, 18 ft-lbf}.

NOTE:Install new master cylinder nuts.
6. Remove the brake master cylinder assembly.

7. To install, reverse the removal procedure.

- Bleed the master cylinder. See Brake System Bleeding.

- If equipped with a manual transaxle, bleed the clutch master cylinder. See Service and Repair.