Reassembly

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

1. INSTALL NO. 1 AIR MIX DAMPER SERVO SUB-ASSEMBLY

(a) Install the No. 1 air mix damper servo sub-assembly with the 3 screws.

2. INSTALL NO. 1 COOLER THERMISTOR Installation

3. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY

(a) Engage the 4 claws to install the evaporator insulator as shown in the illustration.

Text in Illustration

NOTICE:
Install the evaporator insulator to the cooler evaporator sub-assembly after making sure that the packing is facing the front of the vehicle as shown in the illustration.

(b) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

Compressor oil:

ND-OIL 11 or equivalent

(c) Install the 2 O-rings to the cooler evaporator sub-assembly.

NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

(d) Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

HINT
Completely cover the tube with the grommet.

(e) Engage the 5 claws.

(f) Install the plate cover with the 6 screws.

4. INSTALL COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

5. INSTALL ASPIRATOR PIPE

(a) Engage the 2 claws and clamp to install the aspirator pipe.

6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the heater radiator unit sub-assembly as shown in the illustration.

(b) Install the clamp with the screw.

7. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

(a) Using the reference point, install the No. 2 air mix damper servo sub-assembly with the 2 screws.

Text in Illustration

8. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY

(a) Engage the 2 claws.

(b) Install the air conditioning radiator assembly with the 2 screws.

9. INSTALL AIR CONDITIONING HARNESS ASSEMBLY

(a) Connect each connector.

(b) Engage each clamp to install the air conditioning harness assembly.

10. INSTALL NO. 5 AIR DUCT SUB-ASSEMBLY

(a) Engage the guide and 2 claws to install the No. 5 air duct sub-assembly as shown in the illustration.

11. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

(a) Engage the guide and 2 claws to install the No. 3 air duct sub-assembly as shown in the illustration.

12. INSTALL ID CODE BOX (IMMOBILIZER CODE ECU) Installation