Installation

BRAKE (REAR): REAR BRAKE: INSTALLATION

HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. INSTALL REAR DISC






(a) Align the matchmarks, and then install the rear disc.
HINT:
When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH
NOTICE:
- The pad supports are attached to the rear disc brake cylinder mounting with double-sided tape. After removing the brake pads, make sure the pad supports are not detached. If the pad supports are not detached, they can be reused. If they are detached, replace the pad supports with new ones.
- If the pad supports are removed during maintenance of parts, replace them with new ones.





(a) Install a new boot and a new cylinder slide bush to the rear disc brake cylinder mounting.
NOTICE:
Install the boot securely to the grooves of the rear disc brake cylinder mounting.

(b) Install the rear disc brake cylinder mounting with 2 new bolts.
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)
4. INSTALL REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE
NOTICE:
- The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.
- If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.
- Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.

(a) Clean the cylinder mounting surface where the pad support plates will be attached.
(b) Remove the peeling paper from the double-sided tape and install 2 new pad support plates to the cylinder mounting.
5. INSTALL REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE
NOTICE:
- The pad support plates can be reused if they are securely attached to the cylinder mounting. Therefore, do not remove the pad support plates from the cylinder mounting.
- If a pad support plate is removed, replace it with a new one that is supplied with double-sided tape already attached.
- Make sure to clean the cylinder mounting contact surface before attaching the pad support plates.

(a) Clean the cylinder mounting surface where the pad support plates will be attached.
(b) Remove the peeling paper from the double-sided tape and install 2 new pad support plates to the cylinder mounting.
6. INSTALL PAD WEAR INDICATOR PLATE
(a) Install the pad wear indicator plate to the inner side disc brake pad.
7. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
(a) Install the anti-squeal shims to each brake pad.
NOTICE:
There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.

8. INSTALL REAR DISC BRAKE PAD
NOTICE:
- When installing the pads, make sure that the No. 1 and No. 2 disc brake pad support plates are securely attached to the cylinder mounting. The pad support plates are attached to the cylinder mounting with double-sided tape.
- If a pad support plate is not securely attached to the cylinder mounting, replace it with a new one.

(a) Install the 2 disc brake pads to the disc brake cylinder mounting.
9. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH
(a) Apply lithium soap base glycol grease to the sliding part of the 2 cylinder slide pins.






(b) Install the cylinder with the 2 cylinder slide pins.
Torque: 88 Nm (897 kgf-cm, 65 ft-lbf)
10. CONNECT REAR FLEXIBLE HOSE LH






(a) Install a new gasket and connect the flexible hose with the union bolt.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
11. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

12. BLEED BRAKE LINE Service and Repair

13. CHECK BRAKE FLUID LEVEL IN RESERVOIR Testing and Inspection

14. INSPECT FOR BRAKE FLUID LEAK
15. ADJUST PARKING BRAKE LEVER TRAVEL Adjustments

16. INSTALL REAR WHEEL
Torque: 131 Nm (1336 kgf-cm, 97 ft-lbf)