Balancing Shaft

Balancing Shaft

Special tools, testers and auxiliary items required

• Locating Pins (T40116)

Removing

• The transmission is removed.

• Engine oil drained.

CAUTION!
To continue performing the repair procedure, ensure lock carrier is installed and torque support is tightened.

- Vehicles with multitronic transmission. Refer to: Remove damper unit => [ Damper Unit ] Damper Unit and flywheel => [ Flywheel, Multitronic Transmission ] Flywheel, Multitronic Transmission.

- Vehicles with automatic transmission 09L: Remove drive plate. Refer to => [ Drive Plate, Automatic Transmission 09L ] Drive Plate, Automatic Transmission 09L.

- Remove the sealing flange, belt pulley side. Refer to => [ Sealing Flange with Crankshaft Seal, Belt Pulley Side ] Service and Repair.

- Remove lower timing chain cover. Refer to => [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Remove power take-off drive chain. Refer to: Vehicles up to 04.2006 => [ Power Take-Off Drive Chain, through 04.06 ] , vehicle from 04.2006 => [ Power Take-Off Drive Chain, from 04.06 ] Power Take-Off Drive Chain, from 04.06.

- Secure the rear balance weight - 1 - to the engine using the Locating Pin (T40116).





- Remove bolt - 2 - and remove balance weight from the balance shaft.

- Remove bolt - 2 -, thereby counter-hold balance weight with drift and remove balance weight - 1 - from balance shaft at front of engine.





- Remove bolts - arrows - and remove bearing end bracket from balance shaft at rear of engine.





- Pull balance shaft rearward and out from cylinder block.

Installing

• Secure crankshaft - 1 - in TDC position using Crankshaft Holder (T40069).





Installation is performed in the reverse order of removal, noting the following:

• The balance weights can only be positioned one way on balance shaft.

- Install the power take-off drive chain. Refer to: Vehicles up to 04.2006 => [ Power Take-Off Drive Chain, through 04.06 ] , vehicle from 04.2006 => [ Power Take-Off Drive Chain, from 04.06 ] Power Take-Off Drive Chain, from 04.06.

- Install lower timing chain cover. Refer to => [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Install the sealing flange, belt pulley side. Refer to => [ Sealing Flange with Crankshaft Seal, Belt Pulley Side ] Service and Repair.

- Vehicles with multitronic transmission: Install flywheel. Refer to => [ Flywheel, Multitronic Transmission ] Flywheel, Multitronic Transmission and damper unit => [ Damper Unit ] Damper Unit.

- Vehicles with automatic transmission 09L. Refer to: Install drive plate => [ Drive Plate, Automatic Transmission 09L ] Drive Plate, Automatic Transmission 09L.

- Fill engine oil and Check oil level.

Tightening Specifications