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With Plastic Intake Manifold






Intake Manifold Assembly Overview





1 Bolts

2.5 Nm

2 Intake manifold runner position sensor (G336)

For cylinder bank 1.

Perform an "adaptation" after replacing.

3 Bolts

2.5 Nm

4 Intake manifold flap vacuum actuator

For cylinder bank 1.

Connection diagram for vacuum hoses, refer to --> [ Vacuum Hose Connection Diagram ] [1][2]Fuel Delivery and Air Induction.

5 Fuel rail with intake manifold flaps

For cylinder bank 1.

6 Bolts

2.5 Nm

7 Crankcase housing ventilation pressure regulator valve

8 Bolts

9 Nm

9 Throttle valve control module (J338)

Terminals of harness connector are gold plated.

Remove in order to remove the intake manifold.

When replacing, adapt the Engine Control Module (ECM) (J623) to the throttle valve control module. Refer to ; "Guided Functions".

10 Gasket

Replace if damaged

11 Bolt

9 Nm

12 Bolt

Tighten diagonally in 3 passes:

First pass - 8 Nm

Second pass - 9 Nm

Final pass - tighten an additional 90°.

13 Gasket for intake manifold

Replace if damaged.

14 Fuel rail with intake manifold flaps

For cylinder bank 2.

For individual components, refer to --> [ Fuel Rail and Injector Assembly Overview ] Fuel Rail and Injector Assembly Overview.

15 Bolts

2.5 Nm

16 Intake manifold runner position sensor 2 (G512)

For cylinder bank 2.

Perform an "adaptation" after replacing.

17 Bolts

2.5 Nm

18 Intake manifold flap 2 vacuum actuator

For cylinder bank 2.

Connection diagram for vacuum hoses, refer to --> [ Vacuum Hose Connection Diagram ] [1][2]Fuel Delivery and Air Induction.

19 Intake Manifold Tuning (IMT) valve (N156)

20 Intake manifold change over valve vacuum actuator

21 Bolts

2.5 Nm