Sealing Flanges and Drive Plate, Assembly Overview

Sealing Flanges and Drive Plate, Assembly Overview

• Engine is to be secured to Engine and Transmission Holder (VAS 6095) for performing assembly work.





1 Gasket

• Replace

2 Sealing flange

• With seal

• To remove and install, remove oil pan --> [ Oil Pan, Assembly Overview ] Service and Repair

• Must be located on alignment bushings

• Before installing, remove oil remains from crankshaft journal with a clean cloth

• Do not additionally oil or grease sealing lip of sealing ring

• To install, use provided support sleeve

• Support sleeve may only be removed after the sealing flange has been slid onto crankshaft pin.

• If sealing flange is not replaced, use assembly tool (T10122) to install --> [ Crankshaft Seal, Vibration Damper Side ] Service and Repair, Sealing flange (drive plate side), removing and installing

• Removing and installing --> [ Sealing Flange, Drive Plate Side ] Service and Repair

3 Shim

• 2 mm thick

4 Drive plate

• Use crankshaft holder (3242) to loosen and tighten --> [ Drive Plate ] Drive Plate, Drive plate, removing and installing

5 Washer

• 3.4 mm thick

6 30 Nm plus an additional 1/4 turn (90°)

• Replace

7 10 Nm

8 15 Nm

9 Cylinder block

10 Oil pan

• Removing and installing --> [ Oil Pan, Assembly Overview ] Service and Repair

11 Bolt

• M7 = 15 Nm

• M8 = 22 Nm

12 Roller chain

• Before removing, mark the direction of rotation, e.g. with paint

• Do not mark using a center punch or similar means

13 Chain sprocket

• For crankshaft

14 Thrust collar

• If signs of wear exist, pull off and turn around or replace

15 Gasket

• Replace

16 Sealing flange (belt pulley side)

• To remove and install, remove oil pan --> [ Oil Pan, Assembly Overview ] Service and Repair

• Must be located on alignment bushings

• Before installing, remove oil remains from crankshaft journal with a clean cloth

17 O-ring

• Replace

18 Spray nozzle valve, 35 Nm

19 Seal

• Replacing --> [ Crankshaft Seal, Vibration Damper Side ] Service and Repair.

20 Crankshaft toothed belt sprocket

• Only possible to install in one position

• To remove, lock crankshaft using crankshaft holder (3242) --> [ Drive Plate ] Drive Plate; Drive plate, removing and installing

21 200 Nm plus an additional 1/2 turn (180°)

• Replace

• Do not add lubricant

• Additional rotation can occur in several stages

22 Vibration damper/belt pulley

• For ribbed belt

• To remove, lock crankshaft using crankshaft holder (3242) --> [ Drive Plate ] Drive Plate; Drive plate, removing and installing

23 22 Nm

24 25 Nm

25 Cover