Front Engine Plate: Service and Repair

Assembly overview





1 - Seal
^ Replace

2 - Sealing flange
^ With seal
^ Must be located on alignment bushings
^ Before installing, remove oil remains from crankshaft journal with a clean cloth
^ Do not additionally oil or grease sealing lip of sealing ring
^ To install, use provided support sleeve
^ Support sleeve may only be removed after the sealing flange has been slid onto the crankshaft pin.
^ If the sealing flange is not replaced, use assembly tool T10122 to install

3 - Shim

4 - Drive plate
^ Use crankshaft holder 3242 to loosen and tighten

5 - Washer

6 - 30 Nm + 1/4 turn (90°)
^ Replace

7 - 10 Nm

8 - 15 Nm

9 - Cylinder block

10 - Oil pan

11 - Bolt
^ M7 = 15 Nm
^ M8 = 22 Nm

12 - Roller chain
^ Before removing, mark the direction of rotation, e.g. with paint
^ Do not mark with a center punch or similar means

13 - Chain sprocket
^ For crankshaft

14 - Thrust collar
^ If signs of wear exist, pull off and turn around or replace

15 - Seal
^ Replace

16 - Sealing flange (belt pulley side)
^ Must be located on alignment bushings
^ Before installing, remove oil remains from crankshaft journal with a clean cloth

17 - O-ring
^ Replace

18 - Spray nozzle valve, 35 Nm

19 - Oil seal
^ Replace

20 - Crankshaft toothed belt sprocket
^ Only possible to install in one position
^ To remove, lock crankshaft with crankshaft holder 3242

21 - 200 Nm + 1/2 turn (180°)
^ Replace
^ Do not oil lubricate additionally
^ Additional rotation can occur in several stages

22 - Vibration damper/belt pulley
^ For ribbed belt
^ To remove, lock crankshaft with crankshaft holder 3242

23 - 22 Nm

24 - 25 Nm

25 - Cover