Cylinder Block
Main Bearing cap
Tightening torque 30 Nm + 1/2 turn (180°)
2 x 90° turns further is permissible
Crankshaft
Axial play new 0.07 to 0.23 mm
Wear limit 0.30 mm
Check radial clearance with Plastigage 0.02 to 00.06 mm, Wear limit: 0.10 mm
Do not turn crankshaft when measuring radial play
Crankshaft dimensions: Main bearing: 59.958 to 59.978 mm, Connecting rod bearing: 53.958 to 53.978 mm reworking is not permitted
Connecting rod
Tightening torque 30 Nm + 1/4 turn (90°)
^ Tighten to 30 Nm to measure radial play, do not turn further
Bearing shell
Axial play new 0.05 to 00.31 mm
Wear limit 0.40 mm
Measure radial clearance with Plastigage
New 0.02 to 00.07 mm
Wear limit 0.10 mm.
Do not turn crankshaft when checking radial clearance
Piston Ring
Piston
External micrometer 75 to 100 mm
Deviation from nominal dimension max. 0.04 mm
Cylinder bores
Internal dial gauge 50 to 100 mm
Deviation from nominal dimension max0.08 mm
Piston and cylinder dimensions
Vibration damper
Tightening torque 10 Nm