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Removal and Replacement



Mechatronic, removing and installing, 02E, 6 SPD. DSG A/T

Special tools and equipment

V.A.G 1306 Drip tray:




V.A.G 1331 Torque wrench:





Removing
- Remove oil pan.





- Carefully release connector -A- using a small screwdriver and pull it off Mechatronic.

Note: Do not pull at the connector wiring -A-. If the wiring has been damaged the Sensor for transmission RPM -G182-, and Transmission Fluid Temperature Sensor -G93- must be replaced.





- Loosen wiring of Sensor for transmission RPM -G182- 0out of tabs (arrows) at Mechatronic.
- Unscrew bolts from -10- to -1-.

Note: The bolts must be replaced.

- Remove Mechatronic -C- straight out of transmission.

Note: Be careful not to damage the long sensor on the back of the Mechatronic.

Installing
- Installation is performed in reverse order. Note the following:
- Install Mechatronic -C- without exerting force.

Note:
- Take care not to trap wire of connector -A- when installing the Mechatronic. Sensor for transmission RPM -G182- / Transmission Fluid Temperature Sensor -G93- must be replaced if wire is damaged.
- Be careful not to damage the long sensor on the back of the Mechatronic.





- Hand tighten bolts in sequence -1- to -10-.
- Tighten bolts in sequence -1- to-10- to 5 Nm plus an additional 90° (90° corresponds to 1/4 turn).
- Hang wiring into tabs (arrows).
- Connect connector -A-.
- Clean gasket and sealing surfaces and remove oil residue.
- Replace O-rings -B- at 20-pin connector of Mechatronic.
- Moisten O-rings -B- with gear oil.
- Install oil pan.

Tightening torque: