Fluid Pump: Service and Repair

Gear oil pump, removing and installing, 02E, 6 SPD. DSG A/T

Special tools and equipment

V.A.G 1306 Drip tray:

V.A.G 1331 Torque wrench:

Removing
- Remove sound insulation.
- Place drip tray V.A.G 1306 beneath transmission.
- Drain gear oil





- Remove bolts (arrows) and take off oil pump cover -A-.

Note: The bolts must be replaced.





- Remove bolts (arrows) and take gear oil pump -1- out forward.

Note: The bolts must be replaced.

Installing
Installation is performed in reverse sequence. Note the following:





- Slide home shaft -A- for gear oil pump in transmission (turn slightly if necessary).
- Shaft installation dimension -a- is approximately 23 mm
- Carefully remove metal particles on sensor wheel -B- (sensor wheel must not be demagnetized).
- Remove paper seal between gear oil pump and transmission.
- Remove rest of paper seal and clean inside of transmission.
- Clean sealing surfaces for gear oil pump and transmission.
- Install new paper seal between pump and transmissions, (fix in position with gear oil if necessary).





- Attach gear oil pump -1- onto shaft and move into installed position.
- Tighten new bolts (arrows) diagonally to 5 Nm plus an additional 90° (1/4 turn).
- Replace gear oil pump cover.





- Install new gear oil pump cover -A- and tighten new bolts (arrows) to 8 Nm.
- Pour in gear oil, check gear oil level and top up if necessary.