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Crankshaft: Service and Repair






Crankshaft Assembly Overview





1 Bearing shells 1, 2, 4 and 5

For bearing cap without oil groove

For cylinder block with oil groove

Do not interchange used bearing shells (mark)

2 65 Nm + 90° (1/4 turn) additional turn

Replace

Tighten to 65 Nm to measure radial play, do not turn further

3 Bearing cap

Bearing cap 1: Belt pulley side

Bearing cap 3 with notches for thrust washers

Retaining tabs of bearing shells and cylinder block/bearing caps must lie above one another

4 Bearing shell 3

For bearing cap without oil groove

For cylinder block with oil groove

5 Thrust washer

For bearing cap 3

Observe locating point

6 Crankshaft

Axial play new: 0.07 to 0.17 mm Wear limit: 0.37 mm

Measure radial clearance with Plastigage

new 0.03 to 0.08 mm Wear limit: 0.17 mm

Do not turn crankshaft when measuring radial play

Crankshaft dimensions => [ Crankshaft Dimensions ] Specifications.

7 Thrust washer

For cylinder block, bearing 3