Brake Pedal Assy: Service and Repair

Brake pedal - assembly overview

WARNING! Brake pedal travel must not be restricted by additions/floor covering.





1 - Mounting bracket
2 - Pivot pin for clutch and brake pedal
^ Installation position: The groove (arrow) faces towards clutch pedal.
3 - Locking clip
4 - Hex socket head bolt, 25 Nm
5 - Brake pedal
^ Install onto pin
^ Removing and installing
6 - Clutch pedal
^ Removing and installing
7 - Pin
^ Always replace
8 - Locking clip
9 - Master cylinder
10 - Hex socket head bolt, 20 Nm
11 - Mounting
^ Install in mounting bracket with over center spring
^ Installation position: Deep groove faces downward
^ Allocation: Parts catalog
^ Securing clutch pedal and brake pedal pivot pin
14 - Seal
15 - Torx screw, 25 Nm
^ Secures the brake master cylinder and brake servo

Brake pedal, removing and installing
Special tools and workshop equipment required
^ T 10006 A Release tool

Removing
^ Remove cover, driver side.
^ Pull back and remove brake light switch, if necessary, the brake pedal switch.





^ First press brake pedal in direction of brake servo and hold.
^ Insert special tool T 10006 A and pull in direction of driver's seat. When doing this, counterhold brake pedal. (At this point the pedal must not be allowed to move backward). The mounting retaining lugs -3- will then be pressed from the ball head of the push rod -2-.
1 - Brake pedal
2 - Push rod
3 - Retaining lugs





^ Pull special tool T 10006 A together with brake pedal towards the driver's seat. (The brake pedal will then be pulled off the ball head of the push rod).
^ Pull brake pedal from push rod.
^ Pull securing clip -1- from clutch and brake pedal pivot pin -2-.
^ Loosen socket head bolt-3- until it is no longer seated in the groove -arrow-.
^ Push pivot pin -item 2- to the left until the brake pedal can be removed.
^ Remove brake pedal.

Installing
Installation is carried out in the reverse sequence, note the following:
^ Do not tighten socket head bolt -3- until retaining clip has been installed to clutch and brake pedal pivot pin.
Joining brake pedal to brake servo
^ Hold push rod ball head in front of mounting and push brake pedal in direction of brake servo until ball head engage audibly.
^ Adjust brake light switch and, if necessary, brake pedal switch.