Power Steering Gear, Overview

The power steering gear is not serviceable. If problems in the unit are suspected, determine the cause using pressure and leakage tests: if malfunctioning replace complete unit.

WARNING:
- Replace self-locking nuts and bolts.
- Do not re-use any fasteners that are worn or deformed in normal use.
- Some fasteners are designed to be used only once, and are unreliable and may fail if used a second time. This includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the recommendations in this data-replace these fasteners with new parts where indicated, and any other time it is deemed necessary by inspection.
- Do not attempt to weld or straighten the steering components or load bearing components of the suspension.

Notes:
- To grease the rack only use steering gear grease Part No. A OF 063 000 04.
- Type of oil: Hydraulic oil Part No. G 002 000.
- Oil system capacity 0.7 - 0.9 L (11.8 - 15.2 oz.).

CAUTION: Part numbers are listed here for reference only. Always check with your Parts department for the latest information.





1. Tie rod end
- Checking, Refer to Tie Rod.
2. Hex nut
- 50 Nm (37 ft. lbs.)
3. Clamp
- Always replace
- Tightening, refer to Tie Rod.
4. Boot
- Must not be twisted after adjusting toe
- Remove steering gear to replace
5. Clamp
- Always replace
- Tightening, refer to Tie Rod.
6. Tie rod
- 75 Nm (55 ft. lbs.)
- Removing and installing.
- Replacement parts are supplied preset
- Vehicle alignment
7. Hex bolts
- 22 Nm (16 ft. lbs.)
8. Gasket
- Observe installing instructions.
9. Hydraulic hose
10. Banjo bolt M16 x 1.5
- 45 Nm (33 ft. lbs.)
11. Banjo bolt M14 x 1.5
- 40 Nm (30 ft. lbs.)
12. Seals
- Always replace
13. Return line
14. Steering gear Removing and installing
15. Mounting bracket with rubber bushing
- Replace if threads in welded nut are damaged
16. Heat shield
17. Self-locking hex nut
- 45 Nm (33 ft. lbs.)
18. Hex nut
- 22 Nm (16 ft. lbs.)