Curiosii for ever!: Car repair manuals for everyone.

Main Radiator




Radiator, removing and installing

Special tools and equipment






VAG 1306
Drip tray for VAG 1 202A
VAG 1331 Torque wrench (5-50 Nm) or equivalent
VAG 1921 Hose clip pliers
Hydrometer

Main radiator

Auxiliary radiator, refer to Auxiliary Radiator

Removing


- Drain coolant, refer to Coolant - Service and Repair - Procedures Service and Repair
- Remove front bumper, refer to Body and Frame - Bumper - Service and Repair - Procedures
- Pull quick-coupler off radiator.
- Disconnect connectors from thermo switch and coolant fans.
- Place lock carrier into service position, refer to Body and Frame - Service and Repair - Procedures [1][2]Procedures
- Remove radiator retaining screws and remove radiator and fan from below.

Notes and assembly procedures for vehicles with air conditioning

CAUTION! Do not open the A/C refrigerant circuit.

Note: To prevent damage to the condenser, refridgerant lines and hoses, be careful that the lines and hoses are not overstretched, creased or bent.

- Unscrew retention strap(s) on refrigerant lines.
- Remove condenser from radiator and fasten to lock carrier.

Installing

Installation is in reverse order, but note the following:

- Fill with coolant,refer to Coolant - Service and Repair - Procedures Service and Repair