Replacement

NOTE:
^ Before replacing clutch cable, check operation
^ Observe general repair instructions.
^ Lubricate all bearings and friction surfaces with MoS2 grease.

WARNING: Always replace self-locking nuts and circlips during repairs.

CAUTION: Before working on pedal cluster:
^ Obtain security code for anti-theft radio.
^ Disconnect battery Ground (GND) strap.





COMPONENT NOTES AND INFORMATION
1 Clutch cable
- Vehicles with gasoline spark-ignition engine only
2 Clutch cable with integral vibration damper (arrow)
- For vehicles with Diesel engine
3 Rubber stop
4 Washer
5 Support plate
6 Dust boot
- Can remain installed during removal of clutch cable
7 Bracket with Accelerator Pedal
- First remove steering column with sleeve, refer to Steering and Suspension
8 Self-locking nut
- Bracket -7- to threaded studs on vacuum brake booster
- Tighten to: 25 Nm (18 ft lb)
- Always replace
9 Self-locking nut
- Bracket -7- to threaded studs on mounting plate
- Tighten to: 25 Nm (18 ft lb)
- Always replace
10 Attachment bolts, bracket to assembly support
- Bracket -7- to support
- Tighten to: 25 Nm (18 ft lb)
11 Pivot pin for clutch pedal and brake pedal
- Installation position, refer to Fig. 1 below.
12 Circlip
13 Brake pedal
14 Clutch pedal
15 Stop clip
16 Circlip
17 Over-center spring
- Removing and installing, refer to Replacement. Service and Repair
18 Over-center spring support
- Insert in bracket
19 Rubber guide
20 Rubber stop
21 Clutch cable attachment components
22 Balance weight
- With integral clutch cable attachment components
- For vehicles with Diesel engine, up to August 1993 production only
- Adding weight to reduce clutch pedal vibration in vehicles, refer to Fig. 2 below.
23 Release shaft
24 Lever stop
25 Transmission
26 Bracket
27 Attachment bolt
- Bracket to body





Fig. 1 Installation Position For Brake Pedal And Clutch Pedal Pivot Pin
- Recess -arrow- is on clutch-pedal side





Fig. 2 Balance Weight On Clutch Release Lever
- Beginning August, 1993, a balance weight will be attached to the clutch release lever in cases where excessive noise and vibration are transferred to the clutch pedal.
- The 200 gram balance weight installed on vehicles with 1.9 liter Diesel engine (up to August 1993) is discontinued.
- Tighten to: 25 Nm (18 ft lb)

NOTE: The new balance weight can be installed on current vehicles where necessary to address complaints about clutch pedal noise and vibration.

REMOVAL
- Remove over-center spring, refer to Replacement. Service and Repair
- Disconnect clutch cable from clutch pedal, refer to Replacement for procedure.





- Remove clutch pedal retaining clip from pivot pin by using screwdriver to press tab in direction of arrow -1- and pressing clip in direction of arrow -2-.





- On brake pedal side, remove retaining clip from pivot pin.
Insert screwdriver below tab -A- and press off toward instrument panel (in direction of arrow).
- Pull pivot pin to right and remove clutch pedal.

INSTALLATION
- Install clutch pedal in reverse order of removal.

NOTE: Before installing the retaining clip, position the pedal pivot pin so that the recesses -B- are vertical, as shown in the above illustration.

- After installing clutch pedal, check operation of clutch cable adjustment mechanism.