Replacement

NOTE:
^ Before replacing clutch cable, check operation
^ Observe general repair instructions.
^ Lubricate all bearings and friction surfaces with MoS2 grease.

WARNING: Always replace self-locking nuts and circlips during repairs.

CAUTION: Before working on pedal cluster:
^ Obtain security code for anti-theft radio.
^ Disconnect battery Ground (GND) strap.





COMPONENT NOTES AND INFORMATION
1 Clutch cable
- Vehicles with gasoline spark-ignition engine only
- Removing and installing, refer to Replacement. Service and Repair
2 Clutch cable with integral vibration damper (arrow)
- For vehicles with Diesel engine, up to August 1993 production only
- Removing and installing, refer Replacement. Replacement
3 Rubber stop
4 Washer
5 Support plate
6 Dust boot
- Can remain installed during removal of clutch cable
7 Bracket with Accelerator Pedal
- First remove steering column with sleeve, refer to Steering and Suspension.
8 Self-locking nut
- Bracket -7- to threaded studs on vacuum brake booster
- Tighten to: 25 Nm (18 ft lb)
- Always replace
9 Self-locking nut
- Bracket -7- to threaded studs on mounting plate
- Tighten to: 25 Nm (18 ft lb)
- Always replace
10 Attachment bolts, bracket to assembly support
- Bracket -7- to support
- Tighten to: 25 Nm (18 ft lb)
11 Pivot pin for clutch pedal and brake pedal
- Installation position, refer to Fig. 1 below.
12 Circlip
- Removing and installing, refer to Replacement. Service and Repair
13 Brake pedal
14 Clutch pedal
- Removing and installing, refer to Replacement. Service and Repair
15 Stop clip
16 Circlip
- Removing, refer to Replacement. Service and Repair
17 Over-center spring
18 Over-center spring support
- Insert in bracket
19 Rubber guide
20 Rubber stop
21 Clutch cable attachment components
22 Balance weight
- With integral clutch cable attachment components
- For vehicles with Diesel engine, up to August 1993 production only
- Adding weight to reduce clutch pedal vibration in vehicles, refer to Fig. 2 below.

CAUTION: Part numbers are listed for reference only. Always check with the parts supplier.

23 Release shaft
24 Lever stop
25 Transmission
26 Bracket
27 Attachment bolt
- Bracket to body





Fig. 1 Installation Position For Brake Pedal And Clutch Pedal Pivot Pin
- Recess -arrow- is on clutch-pedal side





Fig. 2 Balance Weight On Clutch Release Lever
- Beginning August, 1993, a balance weight will be attached to the clutch release lever in cases where excessive noise and vibration are transferred to the clutch pedal.
- The 200 gram balance weight installed on vehicles with 1.9 liter Diesel engine (up to August 1993) is discontinued.
- Tighten to: 25 Nm (18 ft lb)

NOTE: The new balance weight can be installed on current vehicles where necessary to address complaints about clutch pedal noise and vibration.

REMOVAL
- Disconnect clutch cable from transmission, refer to Cable Replacement. Service and Repair
- Remove interior trim panel at lower left driver's side, refer to Body and Frame.





- Remove guard plate from between relay panel and pedal cluster as follows:
- Remove electrical wires from retainers -arrow 1-.
- Press snap detent -arrow 2- toward pedal cluster.
- Press guard plate up toward instrument panel -arrow 3- until it can be removed from its retainers.
- Remove guard plate from below, working carefully to avoid damage to wiring.
- Insert screwdriver between steering column and clutch pedal and press it against over-center spring.





- Depress clutch pedal and disconnect over-center spring from pedal in direction indicated by arrow.

INSTALLATION
- Install spring in reverse order of removal, and note the following:
- Install relay panel in left-hand side retainer before installing over-center spring.
- Pull clutch pedal back into passenger compartment.





- Guide over-center spring between pedal and relay panel holder until it is in bracket -arrow 1- while being pressed below clutch pedal support -arrow 2-.
- Press over-center spring onto pedal support, depressing clutch pedal slightly if necessary.

NOTE:
^ If clutch pedal operation is noisy (squeaks), lightly lubricate the spring contact points with lithium grease, refer to arrows -1- and -2- in illustration above.
^ If the noise persists, also lubricate the internal sliding surfaces of the spring.