Replacement

Component Notes and Information

NOTE:
^ During service procedures, refer to the illustration above and the information below
^ After servicing calipers, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.
^ To remove brake fluid from the reservoir use a bleeder bottle which is used only for brake fluid

WARNING: Brake fluid is poisonous.

1 Hex socket head bolt
- Tighten to: 10 Nm (7 ft lb)
2 Brake rotor
- Brake rotor thickness: 24 mm
- Wear limit: 20 mm.
- When worn always replace on both sides.
- Never remove brake rotors from hub by force. If necessary use penetrating fluid, otherwise brake rotors can be damaged.
3 Hex bolt
- Tighten to: 150 Nm (111 ft lb) and turn 90° further
- Always replace. each time after removing
4 Brake pads
- Pad thickness when new: 13.5 mm
- Brake pad with retainer spring seats against piston
- Brake pad with adhesive foil on backing plate goes on outer side
- Wear limit: 2 mm, not including backing plate (remaining pad material thickness)
- Checking thickness refer to Brake Pad Testing and Inspection
- Always replace on both sides
5 Retaining spring
- Insert in both brake caliper housing drillings
6 Brake carrier
- Supplied as replacement part assembled with grease on guide pins
- If protective caps are damaged use repair kit
- Use grease packet supplied in repair kit to lubricate guide pins
7 Brake caliper
8 Guide pins
- Tighten to: 25 Nm (18 ft lb)
9 Protective cap
10 Brake line with union connection
11 Hex bolt
- Tighten to: 10 Nm (7 ft lb)
12 Bracket
13 Brake hose
14 Drive shaft
- With impulse rotor for speed sensor
15 Hex bolt
- Tighten to: 280 Nm (207 ft lb)
16 Wheel bearing housing
17 Bracket
18 ABS speed sensor
- Before inserting sensor, clean sensor mounting hole inner surface and coat with lubricant G 000 650, or equivalent
19 Hex socket head bolt
- Tighten to: 10 Nm (7 ft lb)
20 Hex bolt
21 Splash plate
22 Hex bolt
- Tighten to: 8 Nm (70 inch lb)