Installation

WINDOW / GLASS: BACK DOOR GLASS: INSTALLATION

1. INSTALL BACK DOOR GLASS ADHESIVE DAM

(a) Cut the back door glass adhesive dam as shown in the illustration.





Standard Dimension:





(b) Apply Primer G to the installation part of a new back door glass adhesive dam.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(c) Install a new back door glass adhesive dam onto the back door glass as shown in the illustration.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

2. INSTALL BACK WINDOW LOWER MOULDING

(a) Apply Primer G to the installation part of a new back window lower moulding.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new back window lower moulding onto the back door glass as shown in the illustration.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

3. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING RH

(a) Apply Primer G to the installation part of a new No. 1 back window outside moulding RH.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new No. 1 back window outside moulding RH onto the back door glass as shown in the illustration.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

4. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING LH

HINT
Use the same procedure as for the RH side.

5. INSTALL NO. 1 BACK WINDOW GLASS SPACER

(a) Apply Primer G to the installation part of the No. 1 back window glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new No. 1 back window glass spacer onto the back door glass as shown in the illustration.





Text in Illustration





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

6. INSTALL NO. 2 BACK WINDOW GLASS SPACER

(a) Apply Primer G to the installation part of the No. 2 back window glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new No. 2 back window glass spacer onto the back door glass as shown in the illustration.





Text in Illustration





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

7. INSTALL BACK DOOR GLASS

(a) Using a brush, coat the installation surface of the vehicle body with Primer M.





Text in Illustration





NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Using a brush or a sponge, coat the application area of the adhesive with Primer G.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
* Apply Primer G onto the ceramic notches.
* If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(c) Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.





Standard Dimension:





HINT
After cutting off the tip, use all the adhesive within the time described in the table below.

Usage Time Frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the back door glass as shown in the illustration.





Text in Illustration





Standard Dimension:





(d) Install the back door glass.

(1) Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without clips is used).





Text in Illustration





(2) Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

HINT
Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

(3) Using suction cups, engage the 2 clips to install the back door glass (when glass with clips are used).





NOTICE:
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back door glass.

(4) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass with clips are used).

HINT
Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

(5) Using a scraper, remove any excess or protruding adhesive.

Text in Illustration





HINT
Apply adhesive onto the glass rim.

(6) Hold the back door glass using protective tape until applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle within the time described in the table below.

Minimum Time:





(e) Connect the 2 connectors.

8. INSTALL REAR WIPER MOTOR ASSEMBLY Installation

9. INSTALL REAR WIPER MOTOR GROMMET Installation

10. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY Installation

11. INSTALL REAR WIPER ARM HEAD CAP Installation

12. INSTALL REAR SPOILER ASSEMBLY Installation

13. INSPECT FOR LEAK AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

14. INSTALL BACK DOOR TRIM BOARD ASSEMBLY Reassembly

15. INSTALL BACK DOOR SIDE GARNISH LH Reassembly

16. INSTALL BACK DOOR SIDE GARNISH RH Reassembly

17. INSTALL BACK DOOR CENTER GARNISH Reassembly

18. INSTALL BACK WINDOW GLASS CHANNEL LH Reassembly

19. INSTALL BACK WINDOW GLASS CHANNEL RH Reassembly