Installation

HEATING / AIR CONDITIONING: COOLER EXPANSION VALVE: INSTALLATION

1. INSTALL COOLER EXPANSION VALVE

(a) Apply sufficient compressor oil to 2 new O-rings and the fitting surfaces of the cooler expansion valve.

Compressor oil:

ND-OIL 11 or equivalent

(b) Install the 2 new O-rings to the No. 1 cooler evaporator sub-assembly.

NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(c) Using a 4 mm hexagon socket wrench, install the new cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

2. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY Installation

3. CONNECT SUCTION PIPE SUB-ASSEMBLY

(a) Remove the vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

Compressor oil:

ND-OIL 11 or equivalent

(c) Install the O-ring to the suction hose sub-assembly

NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(d) Move the hook connector in the direction indicated by the arrow in the illustration.





(e) Insert the pipe joint into the fitting hole securely and tighten a new bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

4. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

5. INSTALL COWL BODY MOUNTING REINFORCEMENT LH Installation

6. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Installation

7. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization

8. INSTALL DECK FLOOR BOX RH Installation

9. INSTALL REAR DECK FLOOR BOX Installation

10. INSTALL NO. 2 DECK BOARD Installation

11. INSTALL NO. 1 DECK BOARD Installation

12. INSTALL DECK BOARD ASSEMBLY Installation

13. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT Service and Repair

14. WARM UP COMPRESSOR Service and Repair

15. INSPECT FOR REFRIGERANT LEAK Service and Repair