Removal

HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL

1. PRECAUTION

HINT
Service Precautions

2. REMOVE REAR NO. 2 FLOOR BOARD (for Separate Type) Removal

3. REMOVE REAR DECK FLOOR BOX Removal

4. REMOVE REAR NO. 3 FLOOR BOARD Removal

5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

6. REMOVE SERVICE PLUG GRIP Removal

7. REMOVE INVERTER WITH CONVERTER ASSEMBLY

HINT
Removal.

8. REMOVE FRONT EXHAUST PIPE ASSEMBLY

HINT
Removal.

9. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Remove the 3 nuts and front No. 1 floor heat insulator.





10. REMOVE FRONT FLOOR COVER RH

(a) Remove the bolt.





(b) Remove the 4 clips and the front floor cover RH.

11. REMOVE FRONT CENTER FLOOR COVER RH

(a) Remove the 3 clips and the front floor cover center RH.





12. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH

(a) Using a transmission jack, hold the front suspension cross member.

NOTICE:
Be sure to position the transmission jack to properly support the front suspension cross member.

(b) Remove the 3 bolts and front suspension member brace rear RH.





13. REMOVE REAR SEAT CUSHION ASSEMBLY Removal

14. REMOVE REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Removal

15. REMOVE REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY Removal

16. REMOVE REAR NO. 1 FLOOR BOARD Removal

17. REMOVE REAR FLOOR BOARD SPACER Removal

18. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT Removal

19. REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY Removal

20. DISCONNECT CABLE FROM BATTERY TERMINAL

(a) Remove the connector cover.





(b) Disconnect the 2 clamps, and remove the nut.





(c) Disconnect the 3 wire harness clamps.





21. DISCONNECT HYBRID BATTERY JUNCTION BLOCK

CAUTION:
Wear insulating gloves.

NOTICE:
Insulate the removed terminals with insulating tape.

(a) Remove the 2 nuts, then disconnect the frame wire from the hybrid battery junction block.





(b) Disconnect the clamp and frame wire.

22. REMOVE FRAME WIRE

CAUTION:
Wear insulating gloves.

NOTICE:
Insulate the removed terminals with insulating tape.

(a) Remove the wire harness protector and disconnect the clamp from the floor panel.





(b) Disconnect the 2 wire harness clamps from the floor panel.





(c) Disconnect the 3 claws and push the frame wire out from the floor panel.





(d) Disconnect the connector from the engine room junction block assembly.





(e) Disconnect the 2 clamps shown in the illustration.





(f) Disconnect the clamp shown in the illustration.





(g) Disconnect the clamp shown in the illustration.





(h) Remove the nut and heater water pipe sub-assembly.





(i) Remove the nut and 2 clamps shown in the illustration.





(j) Remove the nut and clamp shown in the illustration.





(k) Remove the nut shown in the illustration.





(l) Remove the frame wire and the 4 clamps.





NOTICE:
The clamps are non-reusable parts.